ENGLISH
19
S
ERVICE INTERVALLS SHOULD NEVER BE EXCEED BY MOOR THAN
500
KM
.
M
AINTENANCE WORK DONE BY
KTM
AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE RIDER
!
VITAL CHECKS AND CARE PROCEDURES TO BE CONDUCTED BY THE OWNER OR THE MECHANIC
Check oil level ●
Check brake fluid level ●
Check brake pads for wear ●
Check lighting system for proper operation ●
Check horn for proper operation ●
Lubricate and adjust actuating cables and nipples ●
Bleed fork legs in regular intervals ●
Remove and clean fork dust sleeves in regular intervals ●
Clean and grease the chain (no lubrication in the sand!) ●
Check chain tension ●●
Clean air filter and filter box (depending on the dirt accumulation) ●●
Check tire pressure and wear ●
Check coolant level ●
Check fuel lines for leaks ●
Drain float chamber ●
Check all control elements for smooth running. ●
Check brake performance ●●
Dry clean all electrical indicating elements and control elements ●
(do not use contact spray)
Check all screws, nuts, and hose clamps for their tight fit ●
after every cleaning
before each start
STANDARD ADJUSTMENT
STANDARD ADJUSTMENT
FORK
WP4860MXMA
1418Y754
Compression adjuster
15
Rebound adjuster 14
Spring 4.8 N/mm
Spring preload
522mm(20.5in)*
Air chamber length 120 mm (4.7 in)
Fork oil SAE 5
SHOCK ABSORBER WP
0118Y738
Compression adjuster
5
Rebound adjuster 5
Spring 66-86/280
Spring preload 5 mm (0.2 in)
*Total length with spacers
TECHNICAL DATA – 660 RALLY 2004
BASIC CARBURATOR SETTING
660 RALLY (throttled) 660 RALLY (open)
Type Keihin CR 39 Keihin CR 39
Main jet 190 190
Jet needle OBDVR OBDVR
Idling jet 48 52
Main air jet 200 200
Idling air jet 100 100
Needle position 3rd from top 5th from top
Starting jet 85 85
Mixture control screw open 2 2
Slide 15 15
Performance restrictor 24,5 –
Stop pump membrane 3,2 mm 3,2 mm
All other technical data can be found in the RALLYSERVICE2004 brochure.
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