KTM SXF 350 User Manual

106 pages

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OWNER'S MANUAL 2012

250 SX‑F EU

250 SX‑F ROCZEN REPLICA EU

250 SX‑F USA

250 XC-F USA

Art. no. 3211813en

Table of Contents4
Means of Representation6
Important Information7
View of Vehicle9
- View of Vehicle, Front Left (Example)9
- View of Vehicle, Rear Right (Example)10
Serial Numbers11
- Chassis Number11
- Type Label11
- Engine Number11
- Fork Part Number11
- Shock Absorber Part Number11
Controls12
- Clutch Lever12
- Hand Brake Lever12
- Throttle Grip12
- Kill Switch12
- Electric Starter Button12
- Overview of Indicator Lamps13
- Opening the Filler Cap13
- Closing the Filler Cap13
- Factory Start (SX-F ROCZEN REPLICA)14
- Idle Speed Adjusting Screw14
- Shift Lever14
- Kick Starter (XC-F)15
- Foot Brake Lever15
- Plug-In Stand (All SX-F Models)15
- Side Stand (XC-F)15
- Service Hour Counter (SX-F ROCZEN REPLICA)16
Preparing for Use17
- Advice on First Use17
- Running in the Engine18
- Preparing the Vehicle for Difficult Riding Conditions18
- Preparing for Rides on Dry Sand19
- Preparing for Rides on Wet Sand19
- Preparing for Rides on Wet and Muddy Surfaces20
- Preparing for Rides at High Temperatures and Low Speeds20
- Preparing for Rides at Low Temperatures or in Snow20
Riding Instructions21
- Checks and Maintenance before Putting into Operation21
- Starting21
- Starting off22
- Shifting, Riding22
- Applying the Brakes22
- Stopping, Parking22
- Refueling23
Service Schedule24
- Service Work (as Additional Order)25
Tuning the Chassis26
- Checking the Basic Chassis Setting with the Rider's Weight26
- Compression Damping of the Shock Absorber26
- Adjusting the Low-Speed Compression Damping of the Shock Absorber26
- Adjusting the High-Speed Compression Damping of the Shock Absorber27
- Adjusting the Rebound Damping of the Shock Absorber28
- Measuring Rear Wheel Sag Unloaded28
- Checking the Static Sag of the Shock Absorber29
- Checking the Riding Sag of the Shock Absorber29
- Adjusting the Spring Preload of the Shock Absorber29
- Adjusting the Riding Sag30
- Checking the Basic Setting of the Fork31
- Adjusting the Compression Damping of the Fork31
- Adjusting the Rebound Damping of the Fork32
- Handlebar Position32
- Adjusting the Handlebar Position32
- Activating the Factory Start (SX-F ROCZEN REPLICA)33
Service Work on the Chassis34
- Raising the Motorcycle with the Lift Stand34
- Removing the Motorcycle from the Lift Stand34
- Bleeding the Fork Legs34
- Cleaning the Dust Boots of the Fork Legs35
- Loosening the Fork Protection35
- Positioning the Fork Protection35
- Removing the Fork Legs36
- Installing the Fork Legs36
- Removing the Fork Protector37
- Installing the Fork Protector37
- Removing the Lower Triple Clamp37
- Installing the Lower Triple Clamp38
- Checking the Steering Head Bearing Play39
- Adjusting the Play of the Steering Head Bearing40
- Greasing the Steering Head Bearing40
- Removing the Start Number Plate41
- Installing the Start Number Plate41
- Removing the Front Fender41
- Installing the Front Fender41
- Removing the Shock Absorber41
- Installing the Shock Absorber42
- Removing the Seat43
- Mounting the Seat43
- Removing the Air Filter Box Lid43
- Installing the Air Filter Box Lid43
- Removing the Air Filter44
- Installing the Air Filter44
- Cleaning the Air Filter and Air Filter Box44
- Removing the Main Silencer45
- Installing the Main Silencer45
- Changing the Glass Fiber Yarn Filling of the Main Silencer45
- Removing the Fuel Tank46
- Installing the Fuel Tank47
- Checking for Chain Dirt Accumulation48
- Cleaning the Chain49
- Checking the Chain Tension49
- Adjusting the Chain Tension50
- Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide50
- Adjusting the Chain Guide52
- Checking the Frame52
- Checking the Swingarm53
- Checking the Throttle Cable Routing53
- Checking the Rubber Grip53
- Additionally Securing the Rubber Grip53
- Adjusting the Basic Position of the Clutch Lever54
- Checking the Fluid Level of the Hydraulic Clutch54
- Changing the Hydraulic Clutch Fluid54
- Removing the Engine Guard (SX-F ROCZEN REPLICA)55
- Installing the Engine Guard (SX-F ROCZEN REPLICA)55
Brakes56
- Checking the Free Travel of the Hand Brake Lever56
- Adjusting the Basic Position of the Hand Brake Lever56
- Checking the Brake Discs56
- Checking the Front Brake Fluid Level57
- Adding Front Brake Fluid57
- Checking the Front Brake Linings58
- Changing the Front Brake Linings58
- Checking the Free Travel of Foot Brake Lever60
- Adjusting the Basic Position of the Foot Brake Lever60
- Checking the Rear Brake Fluid Level61
- Adding Rear Brake Fluid61
- Checking the Rear Brake Linings62
- Changing the Rear Brake Linings62
Wheels, Tires64
- Removing the Front Wheel64
- Installing the Front Wheel64
- Removing the Rear Wheel65
- Installing the Rear Wheel66
- Checking the Tire Condition66
- Checking the Tire Air Pressure67
- Checking the Spoke Tension67
Electrical System69
- Removing the Battery69
- Installing the Battery69
- Recharging the Battery70
- Changing the Main Fuse71
Cooling System72
- Checking the Antifreeze and Coolant Level72
- Checking the Coolant Level72
- Draining the Coolant73
- Refilling Coolant73
Tuning the Engine75
- Checking the Play in the Throttle Cable75
- Adjusting the Play in the Throttle Cable75
- Adjusting the Idle Speed75
- Checking the Basic Position of the Shift Lever76
- Adjusting the Basic Position of the Shift Lever76
Service Work on the Engine77
- Changing the Fuel Screen77
- Checking the Engine Oil Level78
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen78
- Adding Engine Oil80
Cleaning, Care82
- Cleaning the Motorcycle82
Storage83
- Putting into Operation after Storage83
Troubleshooting84
Blink Code86
Technical Data - Engine87
- Capacity - Engine Oil88
- Capacity - Coolant88
Technical Data - Engine Tightening Torques89
Technical Data - Chassis91
- Lighting Equipment91
- Tires92
- Capacity - Fuel92
Technical Data - Fork93
- All SX-F EU Models93
- Sx-F Usa93
- XC-F94
Technical Data - Shock Absorber95
- All SX-F EU Models95
- Sx-F Usa95
- XC-F96
Technical Data - Chassis Tightening Torques97
Substances98
Auxiliary Substances100
Standards102
Index103

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KTM SXF 350 Specifications

General

Displacement	349.7 cc
Bore x Stroke	88 mm x 57.5 mm
Starter	Electric starter
Transmission	5-speed
Ignition	Keihin EMS
Frame	Central Double-Cradle Type 25CrMo4 Steel
Front Suspension	WP XACT-USD, Ø 48 mm
Rear Suspension	WP XACT Monoshock with linkage
Seat Height	950 mm
Ground Clearance	370 mm
Fuel Tank Capacity	7.5 liters
Engine Type	4-stroke
Fuel System	Keihin EFI
Final Drive	Chain
Front Brake	Disc brake
Rear Brake	Disc brake
Throttle Body	44 mm