82410 • 82710 • 82910 WSM, 12271
SERVICING
(1) 2WD Model
(2) 4WD Model
1900P40110
6 FRONT AXLE
Clearance between Center Pin and Pin Support
1. Measure the center pin O.D. with an outside micrometer.
2.
Measure the pin support I.D. of the front axle with a cylinder
gauge.
3.
If the clearance exceeds the allowable limit, replace
it.
Factory spec.
0.05 to 0.25 mm
Clearance between
0.0020 to 0.0098 in.
center pin and pin
0.70
mm
support
Allowable limit
0.0276 in.
Center pin
0.0.
Factory spec.
24.90
to
25.00 mm
0.9803 to 0.9842 in.
Pin support
1.0. Factory spec.
25.05 to 25.15 mm
0.9862 to 0.9901 in.
12271860310
Clearance between Knuckle Shaft and Bushing
1. Measure the knuckle shaft O.D. at several points with
an
outside
micrometer. (The knuckle shaft tends to show concentrated
wear.)
2. Similarly, measure the knuckle shaft bushing I.D. with a cylinder
gauge.
3.
If the clearance exceeds the allowable limit, replace.
Factory spec.
0.040 to 0.105 mm
Clearance between
0.0016 to 0.0041 in.
knuckle shaft and
bushing
Allowable limit
0.50 mm
0.0197 in.
Knuckle shaft
0.0.
Factory spec.
24.948 to 24.980 mm
0.9822 to 0.9835 in.
8ushing
1.0. Factory spec.
25.020 to 25.053 mm
0.9850 to 0.9863 in.
12271860320
Clearance between Differential Case (Differential Case Cover)
and Differential Side Gear
1. Measure the differential side gear boss O.D.
2. Measure the differential case bore I.D., and calculate the
clearance.
3.
Measure the differential case cover bore I.D., and calculate the
clearance.
4. If the clearance exceeds the allowable limit, replace faulty parts.5
Clearance between
Factory spec.
0.040 to 0.082 mm
differential case
0.00157 to 0.00323 in.
(differential case cover)
Allowable limit
0.17 mm
and differential side gear
0.0067 in.
Differential case bore
Factory spec.
26.000 to 26.021 mm
1.0.
1.02362 to 1.02445 in.
Differential case cover
Factory spec.
26.000 to 26.021 mm
bore
1.0.
1.02362 to 1.02445 in.
Differential side gear
Factory spec.
25.939 to 25.960 mm
0.0.
1.02122 to 1.02205 in.
11900840200
6-S23