Home
Kubota
Tractor
M6040
Kubota M6040 Repair Manual
4
of 1
of 1 rating
559 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
M5040,M6040,M7040
WORKSHOP MANUAL
TRACTOR
KiSC issued 06, 2008 A
2
Table of Contents
General
22
Default Chapter
6
Safety Decals
6
Specifications
14
Traveling Speeds
18
Table of Contents
22
1 Tractor Identification
23
Model Name and Serial Numbers
23
ROPS Model
23
CABIN Model
24
Engine Serial Number
25
Cylinder Number
26
2 General Precautions
27
3 Handling Precautions for Electrical Parts and Wiring
28
Wiring
28
Battery
30
Fuse
30
Connector
30
Handling of Circuit Tester
31
4 Lubricants, Fuel and Coolant
32
5 Tightening Torques
34
General Use Screws, Bolts and Nuts
34
Stud Bolts
34
Hydraulic Fittings
35
6 Maintenance
36
7 Check and Maintenance
39
Daily Check
39
Check Points of Initial 50 Hours
40
Check Points of Every 50 Hours
43
Check Points of Every 100 Hours
45
Check Points of Every 200 Hours
50
Adjusting Toe-In
51
Cleaning Inner Air Filter
51
Draining Fuel Tank Water
51
Check Points of Every 300 Hours
53
Check Points of Every 400 Hours
53
Check Points of Every 600 Hours
54
Check Point of Every 800 Hours
54
Check Point of Every 1500 Hours
54
Check Points of Every 3000 Hours
55
Check Point of Every 1 Year
55
Check Points of Every 2 Years
56
Others
59
8 Special Tools
64
Special Tools for Engine
64
Special Tools for Tractor
85
Special Tools for Air Conditioner Unit
95
9 Tires
97
Type of Tires
97
Tread Adjustment
98
Front Wheels [2WD Model
98
Front Wheels [4WD Model]
99
Rear Wheels
100
Wheel Hub
101
Tire Pressure
101
Tire Liquid Injection
102
10 Implement Limitations
105
Mechanism
109
1 Feature
110
2 Engine Body
111
Cylinder Block
111
Cooling Jacket
112
Half-Floating Head Cover
112
Cylinder Head
113
Screws Per each Cylinder Assembling Structure
114
Center Direct Injection System (E-Cdis)
115
Gear Train Configuration
116
Piston
116
Built-In Dynamic Balancer
116
3 Lubricating System
117
Oil Cooler
117
4 Cooling System
118
Thermostat
118
Bottom Bypass System
119
5 Fuel System
120
Governor
120
Stage DI Nozzle
123
Injection Pump with F.s.p
124
Cpv Equipped Delivery Valve
125
Servicing
126
Troubleshooting
127
Servicing Specifications
130
Tightening Torques
137
Checking, Disassembling and Servicing
139
Checking and Adjusting
139
Engine Body
139
Lubricating System
141
Cooling System
142
Fuel System
145
Preparation
148
Separating Front Axle and Front Frame as a Unit
148
Separating Engine
151
Disassembling and Assembling
154
Cylinder Head and Valves
154
External Components
154
Thermostat
158
Injection Pump Unit
159
Front Cover
169
Water Pump and Oil Cooler
169
Flywheel and Timing Gears
170
Piston and Connecting Rod
173
Crankshaft and Crankcase
176
Servicing
178
Cylinder Head and Valves
178
Timing Gears
184
Piston and Connecting Rod
190
Crankshaft
193
Cylinder
197
Oil Pump
197
Mechanism
200
1 Traveling Clutch
201
Structure
201
Oil Flow
202
2 Pto Clutch
203
Structure
203
Oil Flow
205
Pto Clutch Valve
205
Servicing
206
1 Troubleshooting
207
2 Servicing Specifications
210
3 Tightening Torques
212
4 Checking and Adjusting
213
Traveling Clutch
213
Pto Clutch
214
Mechanism
238
1 Structure
239
Hydraulic Shuttle Model
239
Synchro Shuttle Model
240
2 Shuttle Shift
241
Hydraulic Shuttle
241
Synchro Shuttle (Disc Type)
242
Hydraulic Shuttle Valve (Hydraulic Shuttle Model)
245
Structure
245
Operation
246
3 Lubrication for Transmission
251
Servicing
253
Checking and Adjusting
258
Shuttle Lever
258
Synchro Shuttle Model
260
Engine Start Condition
262
Main Gear Shifting
263
Shuttle Valve
266
Hydraulic Shuttle Model
258
5 Disassembling and Assembling
267
Preparation
267
Separating Engine and Clutch Housing Case (ROPS Model)
267
Separating Engine from Clutch Housing (CABIN Model)
271
Separating Clutch Housing from Transmission Case
276
Removing Shuttle Valve Assembly
278
Hydraulic Shuttle Clutch
280
Synchro Shuttle Gear
283
Clutch Housing
288
Removing PTO Clutch Valve
294
Transmission Case
294
Differential Gear
296
Pto Gear Case
298
Servicing
299
Bearing, Shift Fork and Synchronizer
299
Shuttle Clutch Pack (Hydraulic Shuttle Model)
300
Shuttle Clutch Pack (Synchro Shuttle Model)
301
Shift and Gear
303
Differential Gear
304
Rear Axle
309
Servicing
312
Troubleshooting
313
Servicing Specifications
314
Tightening Torques
315
Disassembling and Servicing
316
Preparation
316
Separating Rear Axle Case from Transmission Case
316
Disassembling and Assembling
317
Rear Axle Case
317
Servicing
324
Troubleshooting
325
Servicing Specifications
326
Tightening Torques
327
Checking, Disassembling and Servicing
328
Checking and Adjusting
328
Brake Pedal
328
Disassembling and Assembling
328
Separating Rear Axle Case from Transmission Case
328
Removing Brake Disc and Plate
330
Servicing
331
Front Axle
332
Servicing
337
Troubleshooting
338
Servicing Specifications
339
Tightening Torques
342
Checking, Disassembling and Servicing
343
Checking and Adjusting
343
Preparation
345
Separating Front Axle [2WD Model]
345
Separating Front Axle [4WD Model]
345
Disassembling and Assembling
347
Disassembling Front Axle [2WD Model]
347
Disassembling Front Axle [4WD Model]
349
Removing Differential Gear and Bevel Pinion Shaft
352
Disassembling Differential Gear
353
Servicing
355
2WD Model
355
4WD Model
356
Steering Cylinder
368
Servicing
369
Troubleshooting
370
Servicing Specifications
371
Tightening Torques
372
Checking, Disassembling and Servicing
373
Checking and Adjusting
373
Steering Controller
373
Hydraulic Pump
374
Removing Power Steering Hydraulic Pump
375
Removing Power Steering Controller (ROPS Model)
376
Removing Steering Controller (CABIN Model)
377
Removing Power Steering Cylinder (2WD Model)
378
Removing Steering Cylinder (4WD Model)
380
Disassembling and Assembling
382
Hydraulic Pump
382
Steering Controller
383
Disassembling Steering Cylinder
385
Servicing
386
Hydraulic System
387
Mechanism
388
1 Structure
389
2 Hydraulic Circuit
390
Total Hydraulic Circuit
390
Hydraulic Shuttle Model
390
Pto Clutch Pack
390
Pto Clutch Pack
391
Synchro Shuttle Model
391
3 Three Point Hitch Hydraulic System
392
Three Point Hitch Hydraulic Circuit
392
Hydraulic Block
393
Linkage Mechanism
394
Position Control
395
Draft Control
396
Hydraulic Cylinder
397
Servicing
398
1 Troubleshooting
399
2 Servicing Specifications
400
3 Tightening Torques
402
4 Checking and Adjusting
403
Hydraulic Pump (for Three Point Hitch)
403
Relief and Safety Valve
404
Position and Draft Control Linkage
406
5 Disassembling and Assembling
411
Hydraulic Pump
411
Three Point Hitch Hydraulic Block Assembly
412
Removing 3-Point Hitch Hydraulic Block (ROPS Model)
412
Removing 3-Point Hitch Hydraulic Block (CABIN Model)
414
Hydraulic Linkage
415
Control Valve
418
Hydraulic Cylinder
420
Relief Valve
422
Safety Valve
422
Lift Arm and Lift Arm Shaft
423
Lowering Speed Adjusting Valve
423
6 Servicing
424
Lift Arm and Top Link Bracket
424
Mechanism
427
1 Wiring Diagram
428
Main Harness (Rops Model)
428
Main Harness (Cabin Model)
429
Cabin Harness (Cabin Model)
430
Engine Harness (Cabin Model)
431
2 Electrical Circuit Retailed Chart
432
Instrument Panel Board (Meter Panel)
432
Rops Model
433
Starting System, Charging System and Working Light
433
Lighting System
434
Cabin Model
435
Starting System and Charging System
435
Lighting System
436
Working Light, Radio and Defogger
437
Air Conditioner
438
Wiper System
439
Wiring Color
440
3 Starting System
441
System Outline and Electrical Circuit
441
ROPS Model
441
CABIN Model
442
4 Instrument Panel
443
Indication Items of Meter Panel
443
Easy Checker (Tm)
444
Lcd Monitor Indication
445
Display Mode
445
Setting Mode
446
Checking Mode
447
5 Opc (Operator Presence Control)
448
System Outline and Electrical Circuit
448
6 Lighting System
449
Components
449
Flasher Unit
449
7 Trailer Socket
450
Servicing
451
1 Troubleshooting
452
2 Servicing Specifications
456
3 Tightening Torques
457
4 Checking and Adjusting
458
Battery, Fuse, Grounding and Connector
458
Battery
459
Checking Grounding Wires
462
Connector
462
Main Switch
463
Main Switch (ROPS Model)
463
Main Switch (CABIN Model)
464
Glow Plug
466
Starter Motor
466
Engine Stop Solenoid
467
Alternator
468
Meter Panel
469
Setting Mode (Select the PTO Display Mode Switching, Tractor Model Select and Entering Travel Speed Coefficient)
469
Checking Mode
473
Checking Meter Panel, Pto/Hour Meter Select Switch and Traveling Speed Select Switch
474
Switch and Sensor
476
Lighting Switches and Flasher Unit
480
Combination Switch (ROPS Model)
480
Lever Combination Switch (CABIN Model)
481
Hazard Switch
482
Flasher Unit
483
Front Work Light Switch (ROPS Model)
484
Front and Rear Work Light Switch (CABIN Model)
485
Starter Relay and Glow Relay
486
Relays (PTO Safety, Key Stop, Work Light, Auxiliary Power, A/C Compressor and A/C)
487
OPC (Operator Presence Control) System
488
5 Disassembling and Assembling
490
Starter Motor
490
Alternator
490
Fuse (Slow Blow 100 A) for Cabin Model
493
6 Servicing
494
Starter
494
Alternator
496
Mechanism
499
Air Conditioning System
500
Compressor
500
Structure
500
Air Conditioner Unit
502
System Control
503
Air Control Vent
504
Air Flow
504
Electrical System
505
Electrical Circuit
505
Blower Relay and Compressor Relay
506
Blower Switch
507
Servicing
508
1 Troubleshooting
509
2 Servicing Specifications
513
3 Tightening Torques
514
4 Precautions at Repairing Refrigerant Cycle
515
Handling of Service Tools
516
Manifold Gauge Set
516
Refrigerant Charging Hose
518
Electric Gas Leak Tester
519
Vacuum Pump Adaptor
519
Can Tap Valve
520
R134A Refrigerant Recover and Recycling Machine
520
5 Checking and Charging Refrigerant Cycle
521
Checking with Manifold Gauge
521
Discharging, Evacuating and Charging
525
Discharging the Refrigerant
525
Evacuating the System
526
Charging the Refrigerant
527
Checking Charge Refrigerant Amount
529
6 Checking, Disassembling and Servicing
530
Checking and Adjusting
530
Compressor
530
Relay (A/C Compressor, Front Working Light, Front Wiper, Blower, Blower Hi, ACC, Auxiliary Power)
530
Wiper Relay
531
Control Panel (Blower Switch, A/C Switch, Mode Control Dial, Temperature Control Dial and Recirculation/Fresh Air Selection Switch)
532
Blower Motor
535
Blower Resistor
535
Mode Motor
536
Temperature Motor
536
Recirculation/Fresh Air Motor
537
Pressure Switch
538
Front Wiper Motor
539
Front Wiper Switch
539
Rear Wiper Motor (if Equipped)
540
Rear Wiper Switch (if Equipped)
540
Disassembling and Assembling
541
Separating Cabin from Tractor
541
Removing Compressor Assembly
547
Removing Air Conditioner Unit
549
Removing Air Conditioner Pipes
551
Removing Heater Hoses
553
Cab Windshield
555
Wiper Motor
557
Servicing
558
Other manuals for Kubota M6040
Operator's Manual
45 pages
4
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the Kubota M6040 and is the answer not in the manual?
Ask a question
Kubota M6040 Specifications
General
Engine Type
Diesel
Hydraulic System
Open center
3-Point Hitch
Category I/II
Displacement
148.5 cu in
Lift Capacity
3307 lbs
Engine Model
Kubota V2403-M-T
Related product manuals
Kubota M6040 NARROW
224 pages
Kubota M6060
145 pages
Kubota M6800
638 pages
Kubota M62TL
159 pages
Kubota M6800S
638 pages
Kubota M6-101-M6-111
205 pages
Kubota M6-131-M6-141
205 pages
Kubota M8540
111 pages
Kubota M7060
145 pages
Kubota M105S
124 pages
Kubota M9540
168 pages
Kubota M7040
45 pages