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ZD1021
Kubota ZD1021 User Manual
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ENGLISH
OPERA
T
OR'S MANU
AL
READ AND SA
VE THIS MANU
AL
MODELS
ZD1011
ZD1021
ENGLISH
1BDABENAP0010
K3411-7121-2
2
Table of Contents
Universal Symbols
2
Safety First
3
Table of Contents
4
Safe Operation
20
Servicing of Machine
20
Specifications
22
Implement Limitations
25
Instrument Panel and Controls
26
Illustrated Contents
27
Mower Mounting
28
Mounting the Mower Deck
28
Adjusting the Mower
29
Dismounting the Mower Deck
29
Operating the Engine
30
Get on and Get off Machine Safely
30
Starting the Engine
30
Parking Brake Lock Pedal
30
Parking Brake Pedal
30
Key Switch
32
Stopping the Engine
33
Engine Stop Lever (Inside the Hood)
33
Check During Operating
33
Immediately Stop the Engine if
33
Easy Checker (TM)
33
Fuel Gauge
34
Coolant Temperature Gauge
34
Hour Meter
34
Cold Weather Starting
34
Block Heater (Option)
34
Warming up
35
Warm-Up and Transmission Oil in the Low Temperature Range
35
Jump Starting
35
Operating the Machine
37
Operating New Machine
37
Changing Lubricating Oil for New Machines
37
Engine Break-In
37
Machine Break-In
37
Operating Foldable Rops
38
To Fold the ROPS
38
Rops
38
To Raise the ROPS to Upright Position
39
Adjustment of Foldable ROPS
39
Starting
40
Operator's Seat
40
Seat Belt
40
Hydraulic Lift Control Pedal
41
Throttle Lever
41
Parking Brake Pedal
41
Motion Control Lever
42
Stopping
44
Fixing Front Axle
45
Oscillating Front Axle
45
Parking
45
Transporting
46
Operating the Mower
47
Making the most of Your Mower
47
Adjusting Cutting Height
47
Hydraulic Lift Control Pedal
48
Cutting Height Control Dial
48
Operating Mower
49
PTO Lever
49
Starting
50
Throttle Lever
50
Tires and Wheels
51
Tires
51
Inflation Pressure
51
Wheels
51
Remove and Install Front Caster Wheels
52
Periodic Service
53
How to Open the Hood, Front Cover & Step
53
Hood
53
Front Cover
53
Step
53
How to Raise the Operator's Seat
54
How to Open the Lever Guide
55
Lift-Up Point
55
Front Side
55
Rear Side
56
Daily Check
56
Lubricants, Fuel and Coolant
58
Checking Engine Oil Level
60
Checking Amount of Fuel and Refueling
60
Checking Transmission Fluid Level
61
Checking Coolant Level
61
Checking and Cleaning Radiator Screen and Hood Screen
62
Checking Tire Pressure
63
Inflation Pressure
63
Lubricating All Grease Fittings
64
Maintenance
65
Service Intervals
65
Periodic Service Chart Label
67
Every 50 Hours
68
Checking Engine Start System
68
Checking OPC System
69
Checking Gear Box Oil Level
69
Greasing
70
Oiling
71
Every 100 Hours
72
Cleaning Air Cleaner Primary Element
72
Checking Fuel Filter
72
Adjusting Fan Drive Belt Tension
73
Adjusting Parking Brake
74
Greasing
75
Checking Battery Condition
75
Every 150 Hours
77
Changing Gear Box Oil
77
Every 200 Hours
77
Changing Engine Oil
77
Replacing Engine Oil Filter
78
Replacing Transmission Oil Filter [HST]
78
Adjusting Front Axle Pivot
79
Every 400 Hours
79
Changing Transmission Fluid and Rear Axle Gear Case Oil (RH and LH)
79
Cleaning Transmission Strainer
80
Replacing Fuel Filter
80
EVERY 1000 HOURS or EVERY 1 YEAR
81
Replacing Air Cleaner Primary Element and Secondary Element
81
Every 1500 Hours
81
Checking Fuel Injection Nozzle (Injection Pressure)
81
EVERY 2000 HOURS or EVERY 2 YEARS
81
Flushing Cooling System and Changing Coolant
81
Anti-Freeze
82
Every 3000 Hours
83
Checking Injection Pump
83
Every 1 Year
83
Checking Fuel Lines
83
Checking Radiator Hose and Clamp
83
Checking Hydraulic Hose
84
Checking Intake Air Line
84
Checking Engine Breather Hose
84
Checking Mower Gear Box Oil Seal
84
Every 4 Years
85
Replacing Hydraulic Hose
85
Replacing Fuel Lines
85
Replacing Engine Breather Hose
85
Replacing Radiator Hose
85
Replacing Mower Gear Box Oil-Seal
85
Replacing Intake Air Line
85
Service as Required
85
Replacing Fuses
85
Bleeding Fuel System
85
Checking and Replacing Blade
86
Replacing Mower Belt
87
Adjustment
88
Motion Control Lever
88
Hst Neutral
88
Maximum Speed (Forward)
88
Motion Control Lever Operating Force
89
Motion Control Lever Alignment
89
Mower Deck Level
90
Anti-Scalp Rollers
90
LEVEL MOWER DECK (Side-To-Side)
91
LEVEL MOWER DECK (Front-To-Rear)
92
General Torque Specification
93
Tightening Torque Chart
94
Storage
95
Machine Storage
95
Removing the Machine from Storage
95
Troubleshooting
96
Engine Troubleshooting
96
Battery Troubleshooting
97
Machine Troubleshooting
97
Mower Troubleshooting
98
Index
100
4
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Kubota ZD1021 Specifications
General
Engine Type
Diesel
Cutting Width
60 inches
Transmission
Hydrostatic
Turning Radius
Zero-turn
Blade Tip Speed
18, 500 fpm
Deck Type
Fabricated
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