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Rework stations
HR 550 XL
Kurtz Ersa HR 550 XL User Manual
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HR 550 XL
Rework-System
Translation of the original operating manual: 3BA00247-01|Serial
No.:..........................................
Ersa GmbH
Leonhard-Karl-Str. 24
97877 Wertheim
www.ersa.de
Rev. 1
Printing date: 30/03/2020
Phone +49 9342/800-136
Fax +49 9342/800-132
Mobile +49 171 241 846 8
service-ersa@kurtzersa.de
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
7
Product Information
8
General Information about the Product
8
Intended Use
8
Retrofitting, Changes
8
Warranty
8
Information about this Manual
9
Pictogram and Symbol Explanations
10
Prevailing Term Definitions in this Instruction Manual
11
Warnings
12
Binding Info about Safety Shoes
13
Prohibition Notices
14
Target Readers Group
15
Copyright, Liability
15
2 Technical Data
17
General Data
18
Ambient Conditions
19
Connection Data
19
Printed Circuit Boards and Components
19
Heating System
20
Axis System
20
Pneumatics
20
Cameras
21
PC System Requirements
21
3 For Your Safety
23
General Safety Instructions
24
Nationally Valid Safety and Accident Prevention Regulations
24
Fire Protection
24
Subject-Related Safety Instructions
24
Dealing with Electrical Equipment
24
Dealing with Process Materials and Substances
24
Safety Instructions for Certain Operating Phases
25
Safety Instructions for Maintenance, Service, Specific Work, Troubleshooting
26
Safety Instructions for Certain Machine and System Parts
27
Hot Device
27
Laser Equipment
27
Using a Solder Fume Extractor, Plug Available
27
Retrofitting and Changes
27
4 Transport, Installation, Storage, Disposal
29
Information Concerning Machine Transport and Storage
30
Information on How to Unpack the Machine
30
Packaging with TIP N TELL Indicator
30
ESD-Hazardous Components
31
Scope of Delivery
32
Available Options
32
Unpacking and Installing the Rework System
35
Connecting the Machine
39
Insert the Heating Head
41
Screwing on a Soldering Nozzle and then Removing the Transport Lock
42
Assembling an RPC Camera (Optional)
44
Assembling an Accu-TC Holder and an Air Baffle
46
Disposal
48
5 Commissioning
49
Setting up the PC
50
Performing Functions [Start Setup] and [Pixel Shift Adjustment]
52
6 Function Description
55
Read this First
56
Target Readers Group
56
Supplementary Documents
56
ESD-Hazardous Components
56
Overview of the Machine Parts
57
Switching on the Rework System and Starting Hrsoft 2
60
The Top Bar in the Hrsoft 2 Program
61
Temporarily Editing the Soldering Profile in the [Rework] Tab
62
Rework] Tabulator Overview
62
Use of the Soldering Profile in the [Rework] Tabulator
64
The Tabulators [Information], [Heating Setting] and the Arrow Key [Image Processing]
65
The Three Right Tabulators
65
The [Information] Tabulator under the [Rework] Tabulator
65
The [Heating Setting] Tabulator under the [Rework] Tabulator
68
Lator
70
The Chart in the [Rework] Tabulator
72
The Heating Curves in the [Rework] Tab
73
The [Process Automation] Button Row
75
The [Archive] Tabulator
76
The [Show Chart] Button
77
The [User Management] Tabulator
79
Editing the Soldering Profile in the [Profile Management] Tab and Changing It Permanently
81
Overview of the [Profile Management] Tabulator
81
Create, Copy, Delete and Save Soldering Profiles in the [Profile Management] Tabulator
82
The Tabulators [Information], [Heating Setting] and the Arrow Key [Image Processing]
85
The [Information] Tabulator under the [User Management] Tabulator
85
The [Heating Setting] Tabulator under the [Profile Management] Tabulator
88
The Tab with the Arrow Button [More] under the [Profile Management] Tab
90
The Chart in the [Profile Management] Tabulator
92
The Heating Curves in the Chart in the [Profile Management] Tab
92
The [Process Automation] Buttons under the [Profile Management] Tabulator
94
The [Management] Tabulator with Three Dialog Windows
95
The Dialog [Hrsoft 2 Settings]
95
The [Chart Settings] Dialog
97
The [Device Settings] Dialog
98
The [Start Teaching] Button
101
The [Pixel Shift Adjustment] Button
105
The [Manual Mode]
109
The Display and Switch Row Top Right
111
Switching off the Rework System
113
7 Tutorial - Soldering or Desoldering a Component
115
Insert the PCB
116
Replacing the Soldering Nozzle
117
Position a Thermocouple
122
Shielding Heat Sensitive Components
123
Activate a Soldering Profile and Prepare the Soldering Process
124
Start the Process and Work with the Assistant
125
Task 1 "Alignment
127
Task 2 "Desoldering
128
Task 3 "Deposit
130
Task 4 "Preparation
131
Task 5 "Alignment
133
Task 6 "Inspection
135
Task 7 "Soldering
137
Task 8 "Inspection
139
Task 9 "Complete
141
Removing Residual Solder
141
8 Service and Maintenance
143
Check the Rework System on a Weekly Basis for any Dirt or Damages
144
Lubricating the Worm Gear of the Pipette Hub Every Six Months
145
Change the Heating Head
146
Performing a Hrsoft 2 Update
147
9 Spare and Wear Parts
149
Read this First
150
Target Readers, Permitted Spare Parts
150
Nameplate and Machine Number
150
Spare Parts
151
Nameplate and Machine Number
152
10 Annex
154
EC Declaration of Conformity
155
4
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Kurtz Ersa HR 550 XL Specifications
General
Brand
Kurtz Ersa
Model
HR 550 XL
Category
Rework stations
Language
English
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