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BT300 BurnerTronic
Lamtec BT300 BurnerTronic User Manual
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Sensors and Systems for
Combustion Engineering
Manual
BT300 BurnerT
ronic
S
oftware versions BT300 v3.9 and
UI300 V3.12 (HW V 1)/4.4 (HW V 2)
2
Table of Contents
Table of Contents
3
Important Information about the Manual
8
Validity of These Instructions
8
Standards, Directives and Approvals
8
General Safety Instructions
10
Classification of the Safety Instructions and Warnings
10
Product-Specific Dangers
11
Commissioning Notes
12
Electronic Ratio Control
12
Basic Device
13
Tasks Fulfilled by "Authority on the Subject" During Approval Test
13
Checking for Correct Parameter Setting in System
13
Checking the Fuel/Air Ratio Control System
14
Checking Burner Sequencer Part
14
Security Advice - Mounting
15
Installation Notes
16
Electrical Connection Flame Sensor
17
Product Description
18
Functional Description
18
Life Cycle
19
Technical Data Burnertronic BT300
19
Actuator
26
Actuators 662R550
26
Actuators 662R5001
28
Flame Sensor/Flame Scanner
31
Design and Functions
33
System Overview
33
Connecting Diagrams
34
Terminal Assignment BT300 - Connection Example
34
Terminal Assignment BT335 - Connection Example
35
Optional Connections for the Fuel Line
36
Optional Connections for the Flame Scanner
38
LSB Module Integration
41
Flame Monitoring
43
Integral Flame Monitoring (Option)
43
Flame Sensors
44
Klc 20/Klc 2002
44
Klc 10/Klc 1000
46
Process Sequence Charts
48
Leakage Test for Main Gas Valves
56
Calculation Example
56
Leakage Test Process Flow
58
Reaction on Gas Deficiency
60
Valve Leakage Test Venting over the Roof
60
Staged Operation
61
Flue Gas Recirculation
64
Continuous Purge
65
Actuator
66
Operation after Power On/Long RESET
66
Direction of Rotation/Position Damper Closed
66
Detection of Actuators with Mixed-Up Connections
66
Adjusting of Actuators
67
Assembly
69
Operating Control and Displays
70
User Interface Ui3Xx
70
Operating and Display Elements
70
Menu Functions
71
Main Menu
72
Information Menu Path
72
Burner Details
73
Recalling Fault History
74
Software Version
75
Display of Check Sums
76
Serial Number
76
Positions of Actuators
76
Check Digital Inputs/Outputs
77
Flue Gas Recirculation
77
Manual Menu Path
78
Fault Indication
79
Settings Menu Path
80
Password
81
Program Sequence
81
Configuration of Actuators
87
Setting Curves
87
Deleting Curves
88
Adjusting Controller
88
User Interface Settings
90
Edit Parameter
91
Flue Gas Recirculation
91
Programming a Staged Operation
92
Menu Path Dataset Processing
93
Other Displays
94
LSB Remote Software
96
Functional Description, Connecting USB-CAN Module
96
Installation Prerequisites
96
Installing the Software
97
First Connection with the Target Device
110
Release Codes/Release Levels
111
Offline/Online
112
Offline Mode
113
Online Mode
113
Connecting the BT 300 with the PC
113
Read out Faults
121
Parameters of Operating Modes
124
Setpoint Graphic
125
Curve Table
126
Setting Curves
127
Programming of Fuel/Air Ratio Control
129
Programming a Staged Operation
134
Setting the Stage Operation up to V3.6
135
Setting the Stage Operation up to V3.7
141
Software Interface LSB Remote Software
144
File
145
Access Rights
150
Burnertronic
151
Options
154
Help
157
Maintenance
158
Data Backup
158
Firmware Update BT300
159
User Interface Firmware Update
163
Replacing of Burnertronic
164
Options
165
Firing-Rate Controller Module LCM100
165
Range Limits
165
Enter Setpoint of Firing Rate Controller
166
Operating Description
167
Control by Atmospheric Conditions and External Setpoint Presetting
167
Setpoint Changeover
170
Start-Up Sequence
170
Thermostat and Control Range
171
Control Range
171
Checking the Safety Limiter
172
Control Mode
172
Aides for Setting
173
External/Manual Firing-Rate Presetting (Terminals 16 - 19)
175
DIP Switch
176
Leds
177
Electrical Connection
177
Galvanic Isolation
179
Terminal Assignment
180
Technical Data LCM100
184
Dual Fuel Module DFM300
187
DIP Switch
189
Leds
190
Electrical Connection
191
Galvanic Isolation
192
Terminal Assignment
193
Technical Data DFM300
197
Adapter System Rast5
198
Electrical Connection
199
Technical Data Rast5-Module
201
Variable Speed Drive Module VSM100
202
DIP Switch 2
204
Leds
205
Electrical Connection
206
Galvanic Isolation
207
Terminal Assignment
208
Technical Data VSM100
209
Expansion Module for LSB - LEM100
210
DIP Switch
210
Leds
211
Electrical Connection
211
Galvanic Isolation
212
Technical Data
213
Field Bus Modules
214
Field Bus Module for PROFIBUS PBM100
214
DIP Switch
214
Leds
215
Electrical Connection
215
PROFIBUS DP Communication
216
Technical Data PBM100
218
Field Bus Module for MODBUS TCP EBM100
219
IP Configuration
219
DIP Switch
220
Leds
220
Electrical Connection
222
Ethernet Communication
223
Technical Data EBM100
227
Appendix
228
Appendix
232
Bit Encoding: Status
232
Bit Encoding: Operating Mode
234
Bit Encoding: Digital Inputs
234
Bit Encoding: Curve Set
235
Bit Encoding: Digital Outputs
235
Coding: O Controller Operating Mode
236
Bit Encoding: State of Actual Value of O
237
Bit Encoding: Cause of Faults of O Trim
237
Bit Encoding: Operating Mode of CO Controller
237
Bit Encoding: State of Actual Value of CO
238
Bit Encoding: Cause of Fault of CO Controller
238
Bit Encoding: State of Flue Gas Temperature and Efficiency
238
Bit Encoding: Status of Intake Air Temperature
239
Encoding FAT State
239
Units Fuel Meter
240
Bit Encoding: Operating Condition CO/O
240
State Information
242
Allocation of the Texts to the Text Numbers
244
Disposal Notes
245
EU Declaration of Conformity
246
Appendix
249
Display Symbols
249
Indication Symbols
251
4
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Lamtec BT300 BurnerTronic Specifications
General
Brand
Lamtec
Model
BT300 BurnerTronic
Category
Control Systems
Language
English
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