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Aquaboss EcoRO Dia I
LAUER Aquaboss EcoRO Dia I User Manual
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Operating Instructions
EcoRO Dia I/II (HT)
Water Treatment for Hemodialysis
Reverse Osmosis System
Rev
. 4.00 December
2014
Software version 1
.04
Item no: 30
/52949_en_NA
2
Table of Contents
Part 1 - Operating Instructions
11
Notes on Operating Instructions
5
Used Signs and Symbols
6
General
6
Electrical Symbols
6
General Warnings, Important, Notice
7
Table of Contents
11
1 Safety
15
General Safety
15
Functional Safety
16
Pre-Treatment
16
Operational Safety
17
Safety During Repair, Servicing and Maintenance
18
Risks Due to Non-Observance of Safety Instructions
18
Microbiological Safety
19
Residual Risks
20
2 Area of Application and Intended Use
21
Operational Features
22
Essential Performance
22
Application Regulations
22
Water Quality Requirements
23
Contraindications and Side Effects
24
Side Effects
24
3 Ecoro Dia I/II (HT) Accessory List
25
4 Use in Combination with Other Equipment
27
5 Technical Description
29
How It Works
29
Constructional Features
30
Impulse Back Washing (Option)
30
Aquaboss ® Membrane Module with no Dead Space
30
Single Pipe Construction
31
Minimum Dead Space Piping in Stainless Steel
31
Hot Water Sanitization (Option)
31
6 Functions
33
Process Diagram
33
Ecoro Dia I
33
Ecoro Dia I (HT)
34
Ecoro Dia II
35
Ecoro Dia II (HT)
36
Functions
37
Water Supply
37
Supply Tank
37
Single Stage Reverse Osmosis System Ecoro Dia I (HT)
37
Dual-Stage Reverse Osmosis System Ecoro Dia II (HT)
38
Impulse Back Washing (IRS), 1St Stage
38
Impulse Back Washing (IRS), 2Nd Stage
38
System Production Pressure
38
Loop Pressure
39
Membrane Pressure Vessel in the Loop
39
Prevention of Excess Pressure in the Loop
39
Temperature-Dependent Discharge
39
Standby Mode
40
Shutdown Rinsing
40
Leak Messages
40
Impulse Shear Force Rinsing (ISS) (Optional)
40
Hot-Water Cleaning Ecoro Dia I HT and Ecoro Dia II HT
41
7 Description of Components
43
Pipeline / Switch Cabinet
43
Signal Lamps
44
Display and Keyboard
45
Main Display with Function Keys
45
Conductivity Display
46
8 Starting / Shutting down
49
Machine Start-Up
49
Interruption in Production
49
Machine Start-Up after Shutdown Due to a Fault
49
Putting the Machine out of Operation
50
Return and Disposal
50
Technical Memo for PRESERVATION with Sodium Metabisulphite
51
Material Safety Data Sheet (MSDS)
53
9 Turning the System on
71
10 Dialysis Mode
73
11 Standby Mode
75
12 Disinfection / Cleaning
77
General Points
77
Disinfection
78
Material Safety Data Sheet (MSDS)
80
Cleaning
85
Technical Memos for CLEANING Aquaboss
85
Reverse Osmosis Systems
85
Citric Acid Anhydrous (MSDS)
86
Sodium Hydroxide, 30% (MSDS)
93
Cleaning (C) Working Steps
99
13 Hot Disinfection
101
Hot Disinfection of the Loop
101
Hot Disinfection of the Loop and Reverse Osmosis
101
14 Menu Selection
103
Specifications, Menu Item 1
103
Parameters for Dialysis Mode, Menu Item 2
104
Auto on off Menu Item 3
106
Parameters for Standby Mode, Menu Item 4
107
Disinfection Data, Menu Item 5
108
Cleaning Data, Menu Item 6
108
Start Options, Menu Item 7
109
Passwords, Menu Item 8
110
Date Time, Menu Item 9
110
System Type, Menu Item 10
110
Operating Hours Meter, Menu Item 11
111
Hot RO, Menu Item 12
112
Service Mode, Menu Item 13
114
Fault History, Menu Item 15
115
15 Faults / Causes / Correction
117
Fault Messages
117
Types of Faults
117
Causes of Faults and Their Correction
118
Fault Messages
118
Failure of Automatic Fuse
118
Fault Code
119
Other Faults
129
Fault Messages on the Conductivity Display
129
16 Emergency Operation Modes
131
Production of Permeate in Emergency Mode
131
Emergency Mode Via RO I
131
Emergency Mode with Soft Water
132
Emergency Operation When the Control System Fails
133
Detailed View of the Emergency Valves
133
Table of Contents
135
1 Handover Declaration for the Operating Instructions
139
Aquaboss - Reverse Osmosis System
139
Customer's Address
139
Confirmation of Handover of Operating Instructions
139
System Handover Date
140
Maintenance and Servicing Personnel
140
The System was Handed over to the Customer by
140
2 Transport and Setup
141
Transport
141
Scope of Delivery
141
Transport Packaging
141
Requirements at the Place of Installation
141
Setup Plan
142
3 Work Prior to Commissioning
143
On-Site Connections to Media Supply
143
Pre-Treatment Stage, Hydraulic Connection
143
Waste Water Connection
144
Electrical Connection
145
Permanent System Connection
145
System Setup and Installation
146
Connection to the Pretreatment Stage, Water Connection
147
Installation of Waste Water Connection
147
Installation of the Electrical Connection
147
4 Commissioning
149
Language Selection
149
Flushing out the Preservative
149
5 Commissioning Log
151
System Parameters
151
6 System Key Data
155
Manufacturer's Address
155
Copyright
155
Type Plate
155
7 Technical Data
157
Specifications
157
Ecoro Dia I
157
Ecoro Dia II
158
Ecoro Dia I HT
159
Ecoro Dia II HT
160
Design Data
161
Raw Water Requirements
161
Loop Requirements
162
Modules
162
Measuring Technology
162
Set Values (at Factory)
162
Membrane Pressure Pipe
163
Circuit Diagram
163
Control
163
Command Equipment
163
LCD Display
163
LED Display
163
Operation
164
Data Retention
164
Watchdog
164
Input and Output Signals
164
Digital Inputs
164
Digital Outputs, Control Valves
166
Analog Inputs
166
Overview of Operating Phases
167
Valve Designation
167
Operating Modes
167
EMC Guidelines
170
8 Maintenance and Operating Logs
173
Specific Checks for Your System
174
Medical Device Log and Maintenance / Technical Safety Check Log
175
Medical Device Log Ecoro Dia I/II (HT)
176
DISINFECTION LOG (Reference to Document E07FB02)
178
CLEANING LOG (Reference to Document E07FB18)
179
Maintenance and Technical Safety Check Log Ecoro Dia I/II (HT)
180
Maintenance Plan and Technical Safety Check Ecoro Dia I/II (HT)
181
9 Spare and Wear Parts List Ecoro Dia I/II (HT)
187
10 Draft Letter for Municipal Water Suppliers
189
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LAUER Aquaboss EcoRO Dia I Specifications
General
Brand
LAUER
Model
Aquaboss EcoRO Dia I
Category
Water Dispenser
Language
English
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