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HY740STL 2018
Linhai HY740STL 2018 User Manual
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20
18 A
TV
SER
VICE
MANU
AL
18.0
HY740STL
M750L
W
A
RNING
The parts
of
dif
ferent types/ variants/
versions maybe
un
-interchangeable,
even some
parts
have a
lmost
same
appearance.
Always refer
to
Parts
Manual
of each
A
TV model f
or
spare
parts information and service.
※
General Inform
at
ion
※
Maintenance
※
Engine
※
Chassis
※
Final Drive
※
Brakes
※
Electrical
2
Table of Contents
Chapter 1 General Information
6
Checking of Connections
8
How to Use the CONVERSION TABLE
9
Vehicle Dimensions
12
Chapter 2 Maintenance
14
Periodic Maintenance Schedule
15
Fuel System
20
Fuel Lines
21
Fuel Filter
21
Toe Alignment
23
Braking System
24
Brake Pad Inspection
25
Hose/Fitting Inspection
25
Wheel Removal
28
Wheel Installation
28
Tire Pressure
29
Frame , Nuts, Bolts, Fasteners
30
Maintenance Specifications
33
Tightening Torques
36
Spark Plug Inspection
40
Engine Oil Level Inspection
42
Recommended Engine Oil
43
Engine Oil Pressure Inspection
44
Coolant Level Inspection
44
Cylinder Head Cover
48
Cylinder Head Cover Removal
49
Cylinder Head
52
Cylinder Head Removal
53
Cylinder Head Inspection
54
Camshaft and Rocker Arms
58
Rocker Arm Installation
59
Camshaft Removal
61
Camshaft Inspection
61
Camshaft Installation
61
Valves and Valve Springs
63
Valves and Valve Springs Removal
64
Valves and Valve Springs Installation
67
Cylinder and Piston
69
Piston and Piston Rings Removal
70
Cylinder Inspection
70
Piston and Piston Pin Inspection
71
Piston Rings Inspection
72
Piston Rings, Piston and Cylinder Installation
73
V-Belt,Clutch and Secondary/Primary Sheave
75
Magneto and Starter Clutch
79
Magneto Cover and Stator Coil
79
Crankshaft and Balance Shaft
87
Oil Pump
90
Oil Pump Inspection
91
Oil Pump Installation
92
Shift System
93
Transmission System
95
Cooling System
101
Chapter 3 Engine
105
Installation
105
Fuel Injection System
109
Do's and Don'ts
110
Chapter 4 Chassis M750L
139
Front Strut Ball Joint Replacement
142
Steering Post Assembly
143
Chapter 12 Front Gearcase
145
Wh E E L , H U B , and Spindle Torque Table
146
Front Hub Disassembly/Inspection
146
Re Ar Hub Inspection
156
Front Gearcase Disassembly
158
Front Gearcase Exploded View
164
Chapter 5 Final Drive
165
Rear Gear Case Assembly
165
Backlash Inspection
166
Rear Gearcase Exploded View
167
Chapter 5 Final Drive
145
Chapter 6 Brakes
169
Brake System Service Notes
170
Fluid Replacement/Bleeding Procedure
172
Brake Bleeding-Fluid Change
172
Installation
176
Removal/ Replacement
177
REMOVAL and INSPECTION
178
Chapter 7 Electrical
183
Headlight Lamp Replacement
185
Headlight Adjustment
185
Battery Inspection / Removal
186
Battery Installation
187
Battery Testing
187
Ignition System Troubleshooting
188
Charging System Circuit Diagram
194
Current Draw
194
Chapter 7 Electrical Ctrical
197
Lighting System
204
Troubleshooting
205
Fuel Gauge/ Fuel Level Sensor
213
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Linhai HY740STL 2018 Specifications
General
Brand
Linhai
Model
HY740STL 2018
Category
Offroad Vehicle
Language
English
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