90-860178001 APRIL 2000 Printed in U.S.A. - 2000, Mercury Marine Page 1 of 48
The following are registered trademarks of
Brunswick Corporation: Merc, MerCathode,
MerCruiser, Mercury, Mercury Marine,
Quicksilver, and Ride-Guide.
GASOLINE ENGINES SKI MODELS
NOTICE to INSTALLER
After Completing Installation, These Instructions Should Be Placed With The Product For The Own-
er’s Future Use.
NOTICE to COMMISSIONING DEALER
Predelivery Preparation Instructions Must Be Performed Before Delivering Boat To The Product
Owner.
Table of Contents
General Information 3. . . . . . . . . . . . . . . . . . . . . . .
Notice to Boat Manufacturer/Installer 3. . . . . . .
Quicksilver Products 4. . . . . . . . . . . . . . . . . . . . .
Installation Products 4. . . . . . . . . . . . . . . . . . . . .
Torque Specifications 4. . . . . . . . . . . . . . . . . . . .
Serial Number Decal Placement 4. . . . . . . . . . .
Fuel Octane Requirements Sticker 4. . . . . . . . .
Engine Rotation 4. . . . . . . . . . . . . . . . . . . . . . . . .
Transmission 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Requirements 6. . . . . . . . . . . . . . . . .
Boat Construction 6. . . . . . . . . . . . . . . . . . . . . . .
Exhaust System 9. . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Delivery System 10. . . . . . . . . . . . . . . . . . .
Battery 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Cables 13. . . . . . . . . . . . . . . . . . . . . . . . .
EFI Electrical System Precautions 14. . . . . . . .
Instrumentation 14. . . . . . . . . . . . . . . . . . . . . . . . .
Propeller Selection 15. . . . . . . . . . . . . . . . . . . . . .
Throttle/Shift Remote Control and
Cables 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seawater Connections - General
Information 17. . . . . . . . . . . . . . . . . . . . . . . . . . .
Hot Water Heater Installation Information 18. .
Engine Installation 19. . . . . . . . . . . . . . . . . . . . . . .
Battery Cable Connection 19. . . . . . . . . . . . . . . .
Engine Mount Pre-Adjustment 20. . . . . . . . . . . .
Initial Engine Alignment 22. . . . . . . . . . . . . . . . .
Final Engine Alignment 22. . . . . . . . . . . . . . . . . .
Seawater Pickup Pump Connection 24. . . . . . .
Throttle/Shift Cable 25. . . . . . . . . . . . . . . . . . . . .
Fuel Supply Connection 29. . . . . . . . . . . . . . . . .
Audio Warning System 33. . . . . . . . . . . . . . . . . .
Electrical Connections 31. . . . . . . . . . . . . . . . . . .
Exhaust System Hoses/Tubes
Connection 31. . . . . . . . . . . . . . . . . . . . . . . . . . .
Predelivery Preparation 32. . . . . . . . . . . . . . . . . . .
Battery Connection 32. . . . . . . . . . . . . . . . . . . . .
Test Running Engine 32. . . . . . . . . . . . . . . . . . . .
Boat-In-The-Water Tests 32. . . . . . . . . . . . . . . . .
Cold Weather or Extended Storage
Draining Instructions 33. . . . . . . . . . . . . . . . . . .
Quicksilver Instrumentation Wiring
Diagrams 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MIE Gasoline Engine Wiring Diagrams 42. . . . .
MIE Water Flow Diagram 47. . . . . . . . . . . . . . . . . .
Predelivery Inspection 48. . . . . . . . . . . . . . . . . . . .
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