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Auto Continuum 500
Miller Auto Continuum 500 User Manual
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Processes
OM-277115F
2019
−
10
Auto
−
Continuum
350
And
500
w/Insight
Core
t
CE
Processes
Description
Arc W
elding Power Source
Air Carbon Arc (CAC-A)
Cutting and Gouging
File:
Advanced Manufacturing Systems
MIG (GMA
W)
Welding
Pulsed MIG (GMAW
-P)
Flux Cored (FCA
W
) W
elding
®
For product information,
Owner’
s
Manual translations,
and more, visit
www.MillerWelds.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
9
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Symboles Utilisés
11
Dangers Relatifs au Soudage à L'arc
11
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
13
Proposition Californienne 65 Avertissements
14
Principales Normes de Sécurité
14
Informations Relatives aux CEM
14
Section 3 − Definitions
15
Additional Safety Symbols and Definitions
15
Miscellaneous Symbols and Definitions
17
Section 4 − Specifications
18
Serial Number and Rating Label Location
18
Software Licensing Agreement
18
350 Model Specifications
18
Dimensions and Weight
19
Static Characteristics
19
Environmental Specifications
19
Duty Cycle and Overheating
21
Section 5 − Installation
22
Selecting a Location
22
Weld Output Terminals and Selecting Cable Sizes
23
Connecting Weld Output Cables
24
Remote 10 Wire Feeder Control Receptacle RC2 Information
25
Volt Sense Receptacle RC3 Information
25
Peripheral Receptacle RC22 Functions
26
Devicenet Receptacle
26
Supplementary Protector CB1, Communication Panel, and E-Stop
27
Electrical Service Guide
28
Connecting 3-Phase Input Power
29
Section 6 − Recommended Set-Up Procedures
31
Welding Circuit
31
Arranging Welding Cables to Reduce Welding Circuit Inductance
32
Using Multiple Welding Power Sources
33
Voltage Sensing Lead and Work Cable Connections for Multiple Welding Arcs
34
Earth Grounding
37
Points of Mechanics in MIG Welding
39
Arc Blow
40
Basic Welding Troubleshooting
41
Section 7 − Operation
44
Operator Controls
44
User Interface
45
Description of Front Panel Controls (See Section 7-2)
46
Section 8 − Configuration
47
Accessing Configuration Web
47
Home Screen
47
Setup Screen
48
Setup Screen
49
Arc Management Screen
50
Data Management Screen
51
Help Screen
51
Section 9 − Maintenance & Troubleshooting
52
Routine Maintenance
52
Blowing out Inside of Unit
52
Error Code Troubleshooting Description and Tables
53
Error Code Troubleshooting Description and Tables
54
Troubleshooting
57
SECTION 10 − INSIGHT Coret INSTALLATION
59
License Agreement
59
Downloading Connectivity Survey
59
Obtaining System IP Address
59
Enabling Insight Core through the Continuum's Web
60
Configuring the Network Connection
62
Verifying Network Connection
67
Determining Device Serial Number and License Key
68
Registering Initial Device and Creating an Account
70
Registering Additional Devices
71
Section 11 − Electrical Diagrams
72
Section 12 − Parts List for 350 and 500 Models
80
4
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Miller Auto Continuum 500 Specifications
General
Brand
Miller
Model
Auto Continuum 500
Category
Welding System
Language
English
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