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Big Blue 500X Eco Pro
Miller Big Blue 500X Eco Pro User Manual
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Processes
OM-242 702P
2012
−
04
Big
Blue
500X
Eco
Pro
Processes
Description
TIG (GT
A
W) W
elding
Stick (SMAW
)
W
elding
Flux Cored (FCA
W
) W
elding
Engine Driven Welding Generator
Visit our website at
www.MillerWelds.com
File: Engine Drive
Air Carbon Arc (CAC-A)
Cutting and Gouging
2
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Signification des Symboles
11
Dangers Relatifs au Soudage à L'arc
11
Dangers Existant en Relation Avec le Moteur
13
Dangers Liés à L'air Comprimé
14
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives aux CEM
17
Section 3 − Definitions
18
Wordless Label Definitions
18
Warning Label Definitions
19
Symbols and Definitions
20
Section 4 − Specifications
21
Weld, Power, and Engine Specifications
21
Dimensions, Weights, and Operating Angles
21
CC Volt-Ampere Curves
22
CV (FCAW) Volt-Ampere Curves
23
Fuel Consumption
23
Duty Cycle and Overheating
24
AC Generator Power Curve
24
Section 5 − Installation
25
Serial Number and Rating Label Locations
25
Installing Welding Generator
25
Mounting Welding Generator
26
Grounding Generator to Truck or Trailer Frame
27
Installing Exhaust Pipe
27
Connecting the Battery
28
Engine Prestart Checks
29
Weld Output Terminals
30
Connecting to Weld Output Terminals
30
Selecting Weld Cable Sizes
31
Connecting to Remote 14 Receptacle RC14
32
Section 6 − Operating Welding Generator
34
Front Panel Controls (See Section 6-2)
34
Description of Front Panel Controls (See Section 6-1)
35
Remote Voltage/Amperage Control
36
Operating Optional Engine Block Heater
37
Fuel/Hour Gauge Descriptions
38
Section 7 − Operating Auxiliary Equipment
39
Auxiliary Power Receptacles
39
GFCI Receptacle Information, Resetting and Testing
40
Section 8 − Maintenance & Troubleshooting
41
Maintenance Label
41
Routine Maintenance
42
Servicing Air Cleaner
43
Checking Generator Brushes
43
Inspecting and Cleaning Spark Arrestor Muffler
44
Servicing Engine Cooling System
44
Servicing Fuel and Lubrication Systems
45
Overload Protection
46
Adjusting Engine Speed
47
Voltmeter/Ammeter Help Displays (Models with Optional Meters)
47
Troubleshooting
48
Section 9 − Electrical Diagrams
52
Section 10 − Run-In Procedure
54
Wetstacking
54
Run-In Procedure Using Load Bank
55
Run-In Procedure Using Resistance Grid
56
Section 11 − Generator Power Guidelines
57
Section 12 − Parts List
64
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Miller Big Blue 500X Eco Pro Specifications
General
Brand
Miller
Model
Big Blue 500X Eco Pro
Category
Portable Generator
Language
English
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