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Big Blue Air Pak 600
Miller Big Blue Air Pak 600 User Manual
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Processes
OM-275624C
2016
−
12
Big
Blue
600
Air
Pak
Processes
Description
TIG (GT
A
W) W
elding
Stick (SMAW
)
W
elding
Engine Driven Welder/Generator And
Air Compressor
Air Carbon Arc (CAC-A)
Cutting and Gouging
MIG (GMAW)
W
elding
Flux Cored (FCA
W
) W
elding
)
)
File:
Engine Drive
For product information,
Owner’
s
Manual translations,
and more, visit
www.MillerWelds.com
2
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Signification des Symboles
11
Dangers Relatifs au Soudage à L'arc
11
Dangers Existant en Relation Avec le Moteur
13
Dangers Liés à L'air Comprimé
14
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives aux CEM
17
Section 3 − Definitions
19
Additional Safety Symbols and Definitions
19
Miscellaneous Symbols and Definitions
21
Section 4 − Specifications
23
Serial Number and Rating Label Locations
23
Weld, Power, and Engine Specifications
23
Air Compressor Specifications
23
Environmental Specifications
23
Dimensions, Weights, and Operating Angles
24
Duty Cycle and Overheating
24
Volt-Ampere Curves
25
AC Generator Power Curves
26
Fuel Consumption
27
Section 5 − Installation
28
Installing Welder/Generator
28
Installing Exhaust Pipe
29
Connecting the Battery
30
Using the Battery Disconnect Switch
30
Engine Prestart Checks
31
Connecting to Weld Output Terminals
32
Selecting Cable Sizes
33
Weld Output Terminals
33
Connecting to Remote 14 Receptacle
34
Connecting to the Air Compressor
35
Section 6 − Operating Welder/Generator
36
Front Panel Controls (See Section 6-2)
36
Description of Front Panel Controls (See Section 6-1)
37
Engine Starting Sequence
38
Process/Contactor Switch
38
Arc Control
40
Low Open-Circuit Voltage (VRD) Switch Mode
41
Stick Start Procedure − Scratch Start Technique
41
Lift-Arct TIG with Auto-Stopt
42
Remote Voltage/Amperage Control
43
Engine Block Heater Operation
44
Optional Air Dryer Operation
45
Section 7 − Operating Auxiliary Equipment
46
North American Auxiliary Power Receptacles
46
GFCI Receptacle Information, Resetting and Testing
47
Section 8 − Maintenance
48
Maintenance Label
48
Cleaning Unit
49
Routine Maintenance
49
Checking Generator Brushes
50
Battery Replacement
50
Servicing Air Cleaner
51
Battery Maintenance
52
Engine Speed Adjustment
52
Oil Specifications
52
Servicing Fuel and Lubrication Systems
53
Engine/Generator Overload Protection
54
Voltmeter/Ammeter Help Displays
55
Removing Optional Air Dryer for Service
56
Section 9 − Air Compressor Maintenance
57
Air Compressor Maintenance Label
57
Routine Air Compressor Maintenance
58
Servicing Air Cleaner
59
Compressor Overload Protection
60
Servicing Air Compressor
61
Adjusting Compressor Air Pressure
62
Section 10 − Troubleshooting
63
Troubleshooting
63
Section 11 − Parts List
66
Recommended Spare Parts
66
Section 12 − Electrical Diagrams
68
Section 13 − Engine Information Display
72
Section 14 − Run-In Procedure
84
Wetstacking
84
Run-In Procedure Using Load Bank or Resistance Grid
85
Section 15 − Air Compressor Tables
86
Flow of Free Air (CFM) through Orifices of Various Diameters
86
Approximate Air Consumption (Cubic Feet) to Operate Pneumatic Equipment at 70-90 P.S.I.G
87
Section 16 − Generator Power Guidelines
88
4
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Miller Big Blue Air Pak 600 Specifications
General
Brand
Miller
Model
Big Blue Air Pak 600
Category
Welding System
Language
English
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