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Mitsubishi MELSEC FX3U-4DA User Manual

Mitsubishi MELSEC FX3U-4DA
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This manual confers no industrial property rights or any rights of any other kind,
nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be
the cause of Mitsubishi; machine damage or lost profits caused by faults in the
Mitsubishi products; damage, secondary damage, accident compensation
caused by special factors unpredictable by Mitsubishi; damages to products
other than Mitsubishi products; and to other duties.
For safe use
This product has been manufactured as a general-purpose part for general
industries, and has not been designed or manufactured to be incorporated in
a device or system used in purposes related to human life.
Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
This product has been manufactured under strict quality control. However
when installing the product where major accidents or losses could occur if the
product fails, install appropriate backup or failsafe functions in the system.
HEAD OFFICE
HIMEJI WORKS
: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310,
JAPAN
: 840, CHIYODA CHO, HIMEJI, JAPAN
Side
B
Side
A
Side
B
JAPANESE ENGLISH
JY997D20801A
Safety Precaution
(Read these precautions before use.)
This manual classify the safety precautions into two categories:
and .
Depending on circumstances, procedures indicated by may also be
linked to serious results.
In any case, it is important to follow the directions for usage.
Associated Manuals
Note: FX3UC Series PLC specification details for I/O, wiring, installation, and
maintenance can only be found in the Japanese Manual.
How to obtain manuals
For the necessary product manuals or documents, consult with the Mitsubishi
Electric dealer from where you purchase your product.
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury
or physical damage.
Manual name Manual No. Description
FX
3U / FX3UC Series
User's Manual
- Analog Control
Edition
JY997D16701
MODEL CODE:
09R619
Describes specifications for
analog control and
programming method for FX
3U
/ FX
3UC Series PLC.
FX
3U/FX3UC Series
Programming Manual
- Basic & Applied
Instruction Edition
JY997D16601
MODEL CODE:
09R517
Describes PLC programming
for basic/applied instructions
and devices.
FX
3U Series
User’s Manual
- Hardware Edition
JY997D16501
MODEL CODE:
09R516
Explains FX
3U Series PLC
specification details for I/O,
wiring, installation, and
maintenance.
Certification of UL, cUL standards
The following product has UL and cUL certification.
UL, cUL File Number:E95239
Models: MELSEC FX
3U series manufactured
FX
3U-4DA
Compliance with EC directive (CE Marking)
This note does not guarantee that an entire mechanical module produced in
accordance with the contents of this note will comply with the following standards.
Compliance to EMC directive and LVD directive for the entire mechanical module
should be checked by the user / manufacturer. For more details please contact the
local Mitsubishi Electric sales site.
Requirement for Compliance with EMC directive
The following products have shown compliance through direct testing (of the identified
standards below) and design analysis (through the creation of a technical construction
file) to the European Directive for Electromagnetic Compatibility (89/336/EEC) when
used as directed by the appropriate documentation.
Type: Programmable Controller (Open Type Equipment)
Models: MELSEC FX
3U series manufactured
from February 1st, 2006 FX
3U-4DA
Caution for EC Directive
The analog special adapters have been found to be compliant to the European
standards in the aforesaid manual and directive. However, for the very best per-
formance from what are in fact delicate measuring and controlled output device
Mitsubishi Electric would like to make the following points;
As analog devices are sensitive by nature, their use should be considered care-
fully. For users of proprietary cables (integral with sensors or actuators), these
users should follow those manufacturers installation requirements.
Mitsubishi Electric recommend that shielded cables should be used. If NO other
EMC protection is provided, then users may experience temporary induced
errors not exceeding +10%/-10% in very heavy industrial areas.
However, Mitsubishi Electric suggest that if adequate EMC precautions are fol-
lowed with general good EMC practice for the users complete control system,
users should expect normal errors as specified in this manual.
Sensitive analog cable should not be laid in the same trunking or cable
conduit as high voltage cabling. Where possible users should run analog
cables separately.
Good cable shielding should be used. Ground the shield of the twisted
shielded cable at one point on the signal receiving side.
Please use FX
3U-4DA while installed in a shielded enclosure. For the details,
refer to the following manual.
Refer to the FX
3U Series User's Manual - Hardware Edition
1. Outline
The FX3U-4DA special function block for analog output converts digital values supplied
from PLC into analog values (voltage, current) and outputs those analog values from its
four output points.
1.1 Incorporated Items
Check if the following product and items are included in the package:
Standard Remark
EN61131-2:2003
Programmable controllers
- Equipment requirements and
tests
Compliance with all relevant aspects of the
standard.
Radiated Emissions
Mains Terminal Voltage Emissions
RF immunity
Fast Transients
ESD
Surge
Conducted
Power magnetic fields
JY818D33101A
Special Unit/Block No.
No.0
No.1
No.2
No.3
No.4
No.5
No.6
No.7
Product Dust proof sheet × 1 Special unit/block
No. label
Manual
This
manual
1.2 External Dimensions, Part Names, and Terminal Layout
1.2.1 External Dimensions and Part Names
1.2.2 Terminal Layout
2. Installation
2.1 Arrangements
The product connects on the right side of an PLC main unit or extension units/blocks
(including special function units/blocks).
For connection to FX
3UC Series PLC or FX2NC Series PLC extension block, FX2NC-
CNV-IF or FX
3UC-1PS-5V is required.
For further information of installation arrangements, refer to the following manual.
Refer to the FX3U Series User's Manual - Hardware Edition
[1] Direct mounting hole:2 holes of φ4.5 (0.18") (mounting screw: M4 screw)
[2] Extension cable
[3] POWER LED (green):
Lit while 5V DC power is supplied from PLC.
[4] Terminal block for power supply (24V DC) (M3 terminal screw)
[5] Terminal block for analog output
[6] 24V LED (red):
Lit while 24V DC power is supplied properly to terminals [24+] and [24-].
[7] D/A LED (red):Flashes (at high speed) during D/A conversion.
[8] DIN rail mounting hook
[9] DIN rail mounting groove (35 mm (1.38") wide)
INSTALLATION
PRECAUTIONS
Use the product in the environment within the general specifications described in
PLC main unit manual (Hardware Edition).
Never use the product in areas with dust, oily smoke, conductive dusts, corrosive
gas (salt air, Cl
2, H2S, SO2, or NO2), flammable gas, vibrations or impacts, or
expose it to high temperature, condensation, or wind and rain.
If the product is used in such a place described above, electrical shock, fire,
malfunction, damage, or deterioration may be caused.
Do not touch the conductive parts of the product directly, thus avoiding failure or
malfunction.
Install the product securely using the DIN rail or screws.
Install the product on a flat surface.
If the mounting surface is rough, undue force will be applied to the PC board,
thereby causing nonconformity.
When drilling screw holes or wiring, cutting chips or wire chips should not enter
ventilation slits.
Such an accident may cause fire, failure or malfunction.
Be sure to remove the dust proof sheet from the PLC's ventilation port when the
installation work is completed.
Failure to do so could cause fires, equipment failures, and malfunctions.
Fit the extension cables and communication cables securely to the designated
connectors.
Contact failures may cause malfunctions.
FX3U-4DA
FX3U-4DA
24V
D/A
[1] [2]
[6][7]
[3] [4]
[5]
[9]
[8]
80(3.15")
(mounting hole pitch)
90(3.55")
[Without top cover]
MASS(Weight) : Approx. 0.2kg(0.44lbs)
55(2.17")87(3.43")
9(0.36")
4(0.16")
24+
24- V+ I+
VI-
V+ I+ V+
VI- VI-
I+ V+ I+
VI-
CH1 CH2 CH3 CH4
Left side of the product
(Extension cable side)
2.2 Mounting
The product is mounted by the following method.
Direct mounting
DIN rail mounting
2.2.1 Direct Mounting
The product can be mounted with M4 screws by using the direct mounting holes.
Refer to the External Dimensions (section 1.2) for the product’s mounting hole
pitch information.
An interval space between each unit of 1 to 2 mm (0.04" to 0.08") is necessary.
For further information of direct installation, also refer to the following manual.
Refer to the FX
3U Series User's Manual - Hardware Edition
2.2.2 DIN Rail Mounting
The product can be mounted on a DIN rail (DIN46227, 35mm width).
1) Fit the upper edge of the DIN rail mounting
groove (right fig. A) onto the DIN rail.
2) Press the product against the DIN rail.
3) Connect the extension cable (right fig. B)
to the main unit, input/output extension unit/
block, and special function unit/block on the
left.
For the details of the extension cable con-
nection, refer to the following manual.
Refer to the FX
3U Series User's Manual
- Hardware Edition
1)
2)
A
3. Wiring
3.1 Applicable Cable and Terminal Tightening Torque
The size of the terminal screws is M3.
The end disposal of the cable shows below.
Tighten the terminal to a torque of 0.5N
m to 0.8N
m.
When one wire is connected to one terminal
When two wires are connected to one terminal
3.2 Power Supply Wiring
For the power supply wiring, refer to the following manual.
Refer to the FX
3U / FX3UC Series Users Manual
- Analog Control Edition
3.3 Wiring of Analog Output
For the terminal layout, refer to Subsection 1.2.2
WIRING
PRECAUTIONS
Cut off all phases of power source externally, before installation or wiring
work in order to avoid electric shock or damage of product.
WIRING
PRECAUTIONS
Make sure to observe the precautions below in order to prevent any damage
to a machine or any accident which might be caused by abnormal data
written in the PLC due to the influence of noise:
1) Do not lay close or bundle with the main circuit, high-voltage power line,
or load line.
Otherwise effects of noise or surge induction are likely to take place.
Keep a safe distance of more than 100 mm (3.94") from the above when
wiring.
2) Ground the shield of the twisted shielded cable at one point on the signal
receiving side. However, do not ground at the same point as high voltage
lines.
Properly perform wiring to the terminal block following the precautions below
in order to prevent electrical shock, short, wire break, or damage to the
product.
- Termination of the wire should follow the dimensions described in this manual.
- Tightening torque should be 0.5 to 0.8 N
m.
φ
3.2 (0.13")
6.2 mm (0.24")
or less
’[Žq
Terminal
screw
Crimp
terminal
Terminal
6.2 mm (0.24")
or less
φ
3.2 (0.13")
6.3 mm(0.25")
or more
6.3 mm(0.25")
or more
Terminal
screw
Crimp
terminal
Terminal
6.2 mm (0.24")
or less
6.2 mm (0.24")
or less
φ
3.2 (0.13")
φ
3.2 (0.13")
FX
3U
-4DA
24V DC
+15V
I+
VI-
V+
24+
24-
*4
-15V
*2
I+
VI-
V+
External power
supply wiring
Using voltage output
Using current output
Grounding
(Ground resistance:
100
or less)
Shield *3
Shield *3
*1
ch : represents the channel number.
ch
ch
ch
ch
*5
*5
*1 For FX3U Series PLC (AC power type), the 24V DC service power supply is also
available.
*2 Leave the [] terminal unconnected.
*3 Use a 2-core twisted shield wire for analog output line, and separate it from other
power lines or inductive lines.
*4 If there is ripple or noise in the output voltage, connect a capacitor of
approximately 0.1 to 0.47 µF 25 V in the vicinity of the signal receiving side.
*5 Ground the shielded wire at one point on the signal receiving side.
3.4 Grounding
Grounding should be performed as stated below.
The grounding resistance should be 100 or less.
Independent grounding should be performed for best results.
When independent grounding is not performed, perform "shared grounding"
of the following figure.
For details, refer to the FX
3U Series User's Manual
- Hardware Edition.
The grounding wire size should be AWG 14 (2 mm
2
).
The grounding point should be close to the PLC, and all grounding wire
should be as short as possible.
4. Specification
4.1 Applicable PLC
The version number can be checked by monitoring D8001 as the last three digits
indicate it.
4.2 General Specification
The items other than the following are equivalent to those of the PLC main unit.
For other general specifications, refer to the manual of the PLC main unit.
Refer to the FX
3U Series User's Manual - Hardware Edition.
4.3 Power Supply Specification
STARTUP AND
MAINTENANCE
PRECAUTIONS
Do not disassemble or modify the unit.
Doing so may cause failure, malfunction or fire.
* For repair, contact your local Mitsubishi Electric distributor.
Do not drop the product or do not exert strong impact, doing so may cause
damage.
DISPOSAL
PRECAUTIONS
Please contact a company certified in the disposal of electronic waste for
environmentally safe recycling and disposal of your device.
TRANSPORT AND
STORAGE PRECAUTIONS
During transportation avoid any impact as the product is a precision instrument.
Check the operation of the product after transportation.
Model name Applicability
FX
3U Series PLC Ver. 2.20 (from the first product) and later
FX
3UC Series PLC
Ver. 1.30 (from the product manufactured in August, 2004 with
SER No. 48!!!!) and later
Item Specification
Dielectric withstand
voltage
500V AC for one minute
Conforming to JEM-1021
Between all terminals and
ground terminal of PLC
main unit
Insulation resistance 5M or more by 500V DC megger
Item Specification
D/A conversion
circuit driving power
24V DC
±
10%, 160mA for 24V DC
Connect a 24V DC power supply to the terminal block.
CPU driving power
5V DC, 120mA
5V DC power is supplied internally from the main unit.
PLC
Another
equipment
PLC
Another
equipment
PLC
Another
equipment
Shared grounding
Good condition
Common grounding
Not allowed
Independent grounding
Best condition
4.4 Performance Specification
*1 Change the offset and gain values to change the output characteristics.
However, the resolution doesn’t change even when the offset and gain values
change.
When analog value (mV, µA) specification is enabled in the output mode 1 or 4,
the offset value and the gain value don’t change.
*2 The offset and the gain should satisfy the following condition:
1 V (Gain - Offset) 10 V
*3 The offset and the gain should satisfy the following condition:
3 mA (Gain - Offset) 30 mA
*4 The output characteristics vary depending on the output mode to be used.
For the details of the output characteristics, refer to the following manual.
Refer to the FX
3U / FX3UC Series Users Manual
- Analog Control Edition
Item
Description
Voltage output Current output
Analog output
range
-10 to +10V DC
(External load: 1k to 1M)
0 to 20mA, 4 to 20mA DC
(External load: 500 or less)
Offset
*1
-10 to +9V
*2
0 to 17mA
*3
Gain
*1
-9 to +10V
*2
3 to 30mA
*3
Digital input With sign, 16bits, binary 15bits, binary
Resolution 0.32mV (20V/64000) 0.63µA (20mA/32000)
Total accuracy
•±0.3% (±60mV) for full scale
of 20V (when ambient
temperature is 25°C±5°C)
•±0.5% (±100mV) for full scale
of 20V (when ambient
temperature is 0°C to 55°C)
•±0.3% (±60µA) for full scale of
20mA (when ambient
temperature is 25°C±5°C)
•±0.5% (±100µA) for full scale
of 20mA (when ambient
temperature is 0°C to 55°C)
A/D conversion
time
1ms (The number of selected channels will not affect this value.)
Output
characteristics
*4
Insulation
method
The photo-coupler insulates the analog output area from the
PLC.
The DC-DC converter insulates the analog output area from the
power supply unit.
Channels are not insulated from each other.
Occupied
points
8 point (Count either the input or output points of the PLC.)
Digital
value
+10
+10.2
-10.2
-10
-32000
+32000
+32640
-32640
Output mode 0
Output voltage(V)
0
20.32
4
32000
20
32640
Output mode 3
Output current(mA)
Digital value
Output mode 2
0
20.4
32000
20
32640
Output current(mA)
Digital value
4.5 Output characteristics
The output characteristics in each output mode are as follows.
Output
mode
Output mode
Analog output
range
Digital input
range
0 Voltage output mode -10 to +10V -32000 to +32000
1
Voltage output analog value
mV specification mode
-10 to +10V -10000 to +10000
2 Current output mode 0 to 20mA 0 to 32000
3 Current output mode 4 to 20mA 0 to 32000
4
Current output analog value
µA specification mode
0 to 20mA 0 to 20000
FX3U-4DA
INSTALLATION MANUAL
This manual describes the part names, dimensions, mounting, and
specifications of the product. Before use, read this manual and manuals of
relevant products fully to acquire proficiency in handling and operating the
product. Make sure to learn all the product information, safety information, and
precautions.
And, store this manual in a safe place so that you can take it out and read it
whenever necessary. Always forward it to the end user.
Registration
The company name and the product name to be described in this manual are
the registered trademarks or trademarks of each company.
Effective February 2006
Specifications are subject to change without notice.
© 2006 Mitsubishi Electric Corporation
Manual Number JY997D20801
Revision A
Date February 2006

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Mitsubishi MELSEC FX3U-4DA Specifications

General IconGeneral
BrandMitsubishi
ModelMELSEC FX3U-4DA
CategoryController
LanguageEnglish

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