© Mitsubishi Forklift Trucks 2013. All
© Mitsubishi Forklift Trucks 2013. All rights reserved.rights reserved. Revision: BRevision: B
Document ID: 615023Document ID: 615023
4 (244)4 (244)
PBV20N2 PBV20N2 Service Service ManualManual
5.35.3 Ordering Ordering spare spare parts ..........................................................parts ................................................................................ 3...................... 344
5.45.4 Opening Opening the the covers ............................covers .................................................................................. ...................................................... 3434
5.4.15.4.1
Front Front cover cover .................................................................................................................................................................................................. 35................ 35
5.4.25.4.2 Control Control panel ..................................................panel ..................................................................................................................................... 36..................... 36
5.4.35.4.3
Top Top cover cover ...................................................................................................................................................................................................... 37................ 37
5.4.45.4.4
Battery Battery cover cover ................................................................................................................................................................................................. 38........... 38
5.4.4.15.4.4.1
Removing Removing the the battery battery cover cover lock .......lock ..................................................................................................................................... .... 4040
5.4.4.25.4.4.2
Removing the Removing the battery cover’battery cover’s s rubber absorbers ..............................................rubber absorbers ................................................ .. 4141
5.55.5 Removing the Removing the side side guards ............................................guards ....................................................................... ........................... 4141
5.5.15.5.1
Replacing the Replacing the side side guard’s gas guard’s gas spring ........................spring .............................................................................................. ........ 4242
5.65.6 Removing Removing the the operator’s operator’s platform platform ............................................................................................................... 44......... 44
5.6.15.6.1
Replacing the Replacing the operator’s platform operator’s platform gas spring gas spring ................................................................................. ....................... 4848
5.6.25.6.2
Removing the Removing the operator’s platform operator’s platform slide slide bearing ..............................................bearing ................................................ .. 5050
5.75.7 Transmission Transmission gear.............................gear.................................................................................... 51....................................................... 51
5.85.8
Bogie Bogie bearing ..........................................bearing ........................................................................................... 52................................................. 52
5.95.9 Traction Traction wheel .................wheel .......................................................................................................................................................... 52......... 52
5.9.15.9.1
Disassembly Disassembly of of the the traction traction wheel.........................wheel..................................................................................................... .............. 5353
5.9.1.15.9.1.1
Replacing Replacing the the wheel wheel shaft shaft bolts .................................................bolts ......................................................................... ........................ 5454
5.9.25.9.2
Assembly of the traction wheel ....Assembly of the traction wheel ....................................................................................................................................... ......... 5555
5.105.10
Load Load wheels ............................................................wheels ............................................................................................. 56................................. 56
5.115.11
Lifting system Lifting system and and fork fork carriage carriage .................................................................................................................... .......... 5757
5.125.12 Castor Castor wheels .......................................................................................... wheels .......................................................................................... 5959
5.12.15.12.1
Disassembly Disassembly of of the the castor castor wheel......................wheel....................................................................................................... ................... 6060
5.12.25.12.2
Adjusting the castor wheels ...Adjusting the castor wheels ............................................................................................................................................. .............. 6060
5.12.35.12.3
Assembly of the castor wheel ......Assembly of the castor wheel ......................................................................................................................................... ......... 6161
5.135.13 Castor Castor wheel wheel suspension suspension .............................................................................................................................. 62.................... 62
5.145.14 Disassembly of Disassembly of the the drive drive unit unit suspension suspension ................................................ ................................................ 6464
5.155.15 Tiller Tiller arm ...............................................................................................arm .................................................................................................. 67... 67
5.165.16 Tiller Tiller arm arm joint joint ............................................................................................................................................. 6......................................... 699
66 Electrical Electrical operation .....................................................operation ............................................................................................... 72.......................................... 72
6.16.1 Using Using the the schematic schematic diagram diagram ........................................................................................................................... 72........... 72
6.26.2 Power Power source ..................................................................................source ........................................................................................... 75......... 75
6.36.3
Safety circuit Safety circuit (emergency stop (emergency stop button) .............................................button) .................................................... ....... 7575
6.46.4 Key Key switch .............................................................switch ................................................................................................ 75................................... 75
6.56.5 Traction Traction ..................................................................................................................................................... 76................................................... 76
6.66.6 AC motor operaAC motor operation tion ...................................................................................................................................... .............................. 7676
77 Battery Battery maintenancmaintenance e ................................................................................................................................................ 77.......................................... 77
7.17.1 Safety regulations concerning the Safety regulations concerning the handling of lead-acid handling of lead-acid batteries .......... batteries .......... 7878
7.27.2 Battery Battery maintenanmaintenance ................................................................................ 7ce ................................................................................ 799
7.2.17.2.1 Daily Daily maintenance ............................maintenance ........................................................................................................................................................... 79..... 79
7.2.27.2.2
Weekly Weekly maintenance .......................................maintenance ......................................................................................................................... 79.................... 79
7.2.37.2.3
Monthly Monthly maintenance ......................................................maintenance ....................................................................................................................... 79..... 79
7.2.47.2.4
Annual maintenance ...Annual maintenance ........................................................................................................................................................ ......................... 7979
7.37.3 Recharging Recharging the the battery battery ..................................................................................................................................... 80..................... 80
7.47.4
Measuring the Measuring the battery's specific battery's specific gravity .....gravity ................................................... .............................................. 8282
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