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ASTRO XTS 5000 I
Motorola ASTRO XTS 5000 I User Manual
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ASTRO
®
XTS 5000
™
Digital Portable Radios
Basic Service Manual
Model I
Model II
Model III
2
Table of Contents
Foreword
2
Safety
2
Manual Revisions
2
Computer Software Copyrights
2
Table of Contents
3
Table of Contents
4
List of Figures
7
Commercial Warranty
9
Limited Warranty
9
Motorola Communication Products
9
Portable Radio Model Numbering System
12
ASTRO Digital XTS 5000 Model Chart
13
ASTRO Digital XTS 5000 R (Ruggedized) Model Chart
14
Specifications for 700/800 Mhz Radios
15
User Safety, Training, and General Information
17
Compliance with RF Energy Exposure Standards
17
Operational Instructions and Training Guidelines
18
Electromagnetic Interference/Compatibility
18
Facilities
18
Aircraft
18
Medical Devices
19
Driver Safety
19
Operational Warnings
20
Operational Cautions
20
Intrinsically Safe Radio Information
21
FMRC Approved Equipment
21
Repair of FMRC Approved Products
22
1 Introduction
25
General
25
Notations Used in this Manual
25
Radio Description
26
Flashport
26
Table 1. ASTRO XTS 5000 Basic Features
26
2 Basic Maintenance
27
Introduction
27
General Maintenance
27
Inspection
27
Cleaning
27
Handling Precautions
28
XTS 5000 R Radios Only
28
3 Basic Theory of Operation
29
General Overview
29
Analog Mode of Operation
30
Receiving
30
Figure 1. XTS 5000 Overall Block Diagram
30
Figure 2. Receiver Block Diagram
30
Transmitting
31
Figure 3. Transceiver Block Diagram (Power and Control Omitted)
31
ASTRO Mode of Operation
32
Transceiver (XCVR) Board Basic Theory of Operation
32
Table 2. Local Oscillator and First if Frequencies
32
VOCON Board Basic Theory of Operation
33
4 Recommended Test Equipment and Service Aids
35
Recommended Test Equipment
35
Service Aids
35
Table 3. Recommended Test Equipment
35
Field Programming Equipment
36
Table 4. Service Aids
36
5 Performance Checks
37
Introduction
37
Setup
37
Figure 4. Radio Alignment Test Setup
37
Display Radio Test Mode (Models II/III)
38
Entering Display Radio Test Mode
38
Table 5. Initial Equipment Control Settings
38
Table 6. Front-Panel Access Test-Mode Displays
38
RF Test Mode
39
Table 7. Test Frequencies
39
Control Top and Keypad Test Mode
40
Table 8. Test Environments
40
Non-Display Radio Test Mode (Model I)
41
Entering Non-Display Radio Test Mode
41
RF Test Mode
42
Control Top and Keypad Test Mode
42
Table 9. Receiver Performance Checks
43
Table 10. Receiver Tests for ASTRO Conventional Channels
44
Table 11. Transmitter Performance Checks
45
Table 12. Transmitter Tests for ASTRO Conventional Channels
46
6 Radio Alignment Procedures
47
Introduction
47
General
47
Figure 5. Tuner Menu Layout
47
Softpot
48
Figure 6. Typical Softpot Screen
48
Radio Information
49
Reference Oscillator Alignment
49
Figure 7. Radio Information Screen
49
Figure 8. Reference Oscillator Alignment Screen
49
Transmit Power Alignment
50
Table 13. Reference Oscillator Alignment
50
Table 14. Transmit Power Settings
50
Transmit Deviation Balance Alignment
51
Figure 9. Transmit Power Alignment Screen (Typical)
51
Transmit Deviation Limit Alignment
52
Figure 10. Transmit Deviation Balance Alignment Screen
52
Figure 11. Transmit Deviation Limit Alignment Screen
53
Front End Filter Alignment
54
Definition
54
Procedure for 700 Mhz Frequencies
54
Procedure for 800 Mhz Frequencies
54
Procedure for UHF/VHF
54
Bit Error Rate
55
Definition
55
Bit Error Rate Fields
55
Figure 12. Front End Filter Alignment Screen
55
Figure 13. Bit Error Rate Screen
56
Transmitter Test Pattern
57
Definition
57
Transmitter Test Fields
57
Figure 14. Transmitter Test Pattern Screen
57
7 Encryption
59
Loading an Encryption Key
59
Multikey Feature
59
Selecting a Key
59
Using the Menu
59
Using the Keypad
60
Selecting an Index
60
Using the Menu
60
Using the Keypad
61
Erasing a Key
61
Method 1 - Key Zeroization (Multikey Only)
61
Method 2 - All Keys Erased
62
8 Disassembly/Reassembly Procedures
63
Introduction
63
Antenna
63
Attach the Antenna
63
Remove the Antenna
63
Figure 15. Attach the Antenna
63
Figure 16. Remove the Antenna
63
Battery
64
Attach the Battery
64
Remove the Battery
64
Figure 17. Insert the Top Edge of the Battery
64
Figure 18. Press the Battery into Place
64
Figure 19. Press the Release Button
64
Belt Clip
65
Attach the Belt Clip
65
Remove the Belt Clip
65
Figure 20. Remove the Battery
65
Figure 21. Align the Belt Clip with the Battery
65
Figure 22. Press the Belt Clip into Place
65
Figure 23. Press the Belt Clip Tab Away from the Battery
65
Universal Connector Cover
66
Remove the Universal Connector Cover
66
Figure 24. Remove the Belt Clip
66
Figure 25. Insert a Screwdriver below the Cover
66
Figure 26. Remove the Cover
66
Attach the Universal Connector Cover
67
Figure 27. Hook the End into the Slot
67
Figure 28. Press the Cover into Place
67
Frequency Knob
68
Figure 29. Partial Exploded View
68
Table 15. Partial Exploded View Parts List
69
Install the Frequency Knob
70
Remove the Frequency Knob
70
Volume Knob
71
Remove the Volume Knob
71
Install the Volume Knob
71
Radio Disassembly and Reassembly
72
Disassembly
72
Reassembly
74
Ensuring Radio Submergibility
77
Introduction
77
General Information
77
Specialized Test Equipment
77
Disassembly and Reassembly
78
Vacuum Test
78
Pressure Test
79
Troubleshooting Leak Areas
80
Table 16. Submersible Radio Torque Specifications
84
9 Basic Troubleshooting
87
Introduction to this Section
87
Power-Up Error Codes
87
Operational Error Codes
88
Table 17. Power-Up Error Code Displays
88
Table 18. Operational Error Code Displays
88
Table 19. Receiver Troubleshooting Chart
89
Table 20. Transmitter Troubleshooting Chart
89
Table 21. Encryption Troubleshooting Chart
90
10 Exploded Views and Parts Lists
91
11 Accessories
96
Antennas
96
Audio Adapters
96
Batteries
96
Carry Accessories
96
Belt Clips
96
Belt Loops
96
Carry Cases
96
Chargers
97
Enhanced and Multi-Unit Line Cords
97
Commport Integrated Microphone/Receiver
97
Headset / Surveillance Accessories
98
Earpieces
98
Headset Accessories
98
Ear Microphones (Require Radio Interface Module)
99
Vehicular Adapters
100
Accessories
100
Allied Models
100
12 Glossary
102
Index
106
Replacement Parts Ordering
108
4
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Motorola ASTRO XTS 5000 I Specifications
General
Brand
Motorola
Model
ASTRO XTS 5000 I
Category
Portable Radio
Language
English
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