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ecoflex BA 451
Nilfisk-Advance ecoflex BA 451 User Manual
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BA 451 / BA 451D / BA 531 / BA 531D
BA 551 / BA 551D / BA 551CD / BA 611D
CA 451 / CA 531 / CA 551
SERVICE MANU
AL
909 6756 000
Edition 5 2010-03
setting standards
Printed in Italy
2
Table of Contents
Default Chapter
3
Table of Contents
3
General Information
6
Conventions
6
Machine Lifting
6
Machine Transportation
6
Other Reference Manuals
6
Safety
7
Symbols
7
General Instructions
7
TECHNICAL DATA (for BA 451, BA 451D, BA 531, BA 531D)
10
TECHNICAL DATA (for CA 451, CA 531)
11
TECHNICAL DATA (for BA 551, BA 551D, BA 551CD, BA 611D)
12
TECHNICAL DATA (for CA 551)
13
Dimensions Ba 451 - Dimensions Ba 451D
14
Dimensions Ba 531 - Dimensions Ba 531D
15
Dimensions Ca 451 - Dimensions Ca 531
16
Dimensions Ba 551 - Dimensions Ba 551D
17
Dimensions Ba 551Cd - Dimensions Ba 611D
18
Dimensions Ca 551
19
Maintenance
20
SCHEDULED MAINTENANCE TABLE (for BA 451, BA 451D, BA 531, BA 531D, BA 551, BA 551D, BA 551CD, BA 611D)
20
SCHEDULED MAINTENANCE TABLE (for CA 451, CA 531, CA 551)
20
MACHINE NOMENCLATURE (for BA 451, BA 451D, BA 531, BA 531D)
21
MACHINE NOMENCLATURE (for BA 551, BA 551D, BA 551CD, BA 611D)
24
MACHINE NOMENCLATURE (for CA 451, CA 531)
27
MACHINE NOMENCLATURE (for CA 551)
29
Solution/Clean Water Supply System
31
SOLUTION/CLEAN WATER TANK and SUPPLY SYSTEM CLEANING (All Models)
31
SOLUTION FILTER CLEANING (for BA 451, BA 451D, BA 531, BA 531D, CA 451, CA 531, Without Ecoflex™ System)
31
SOLUTION FILTER CLEANING (for BA 551, BA 551D, BA 551CD, BA 611D, CA 551, Without Ecoflex™ System)
32
SOLENOID VALVE DISASSEMBLY/ASSEMBLY (for BA 451, BA 451D, BA 531, BA 531D, CA 451, CA 531)
33
SOLENOID VALVE DISASSEMBLY/ASSEMBLY (for BA 551, BA 551D, BA 551CD, BA 611D, CA 551)
34
Troubleshooting
35
Ecoflex™ System
36
CLEAN WATER FILTER CLEANING (for BA 451D, BA 531D)
36
CLEAN WATER FILTER CLEANING (for BA 551D, BA 551CD, BA 611D)
37
DETERGENT TANK CLEANING (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
38
ECOFLEX™ SYSTEM DRAINING (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
39
WATER PUMP DISASSEMBLY/ASSEMBLY (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
40
DETERGENT PUMP and CHECK VALVE DISASSEMBLY/ASSEMBLY (for BA 451D, BA 531D)
41
DETERGENT PUMP and CHECK VALVE DISASSEMBLY/ASSEMBLY (for BA 551D, BA 551CD, BA 611D)
43
Troubleshooting
45
Brushing System
46
Brush/Pad Cleaning
46
BRUSH/PAD-HOLDER/CYLINDRICAL BRUSH DECK DISASSEMBLY/ASSEMBLY (for BA 451, BA 451D, BA 531, BA 531D)
47
BRUSH/PAD-HOLDER/CYLINDRICAL BRUSH DECK DISASSEMBLY/ASSEMBLY (for BA 551, BA 551D, BA 551CD, BA 611D)
48
BRUSH/PAD-HOLDER DECK DISASSEMBLY/ASSEMBLY (for CA 451, CA 531, CA 551)
49
BRUSH MOTOR ELECTRICAL INPUT CHECK (for BA 451, BA 451D, BA 531, BA 531D)
51
BRUSH MOTOR ELECTRICAL INPUT CHECK (for BA 551, BA 551D)
53
BRUSH MOTOR ELECTRICAL INPUT CHECK (for BA 551CD)
55
BRUSH MOTOR ELECTRICAL INPUT CHECK (for BA 611D)
56
BRUSH MOTOR ELECTRICAL INPUT CHECK (for CA 451, CA 531, CA 551)
57
BRUSH MOTOR CARBON BRUSH CHECK/REPLACEMENT(for BA 451, BA 451D, BA 531, BA 531D)
59
BRUSH MOTOR CARBON BRUSH CHECK/REPLACEMENT (for BA 551, BA 551D)
61
BRUSH MOTOR CARBON BRUSH CHECK/REPLACEMENT (for BA 551CD)
63
BRUSH MOTOR CARBON BRUSH CHECK/REPLACEMENT (for BA 611D)
64
BRUSH MOTOR DISASSEMBLY/ASSEMBLY (for BA 451, BA 451D, BA 531, BA 531D, BA 551, BA 551D)
65
BRUSH MOTOR DISASSEMBLY/ASSEMBLY (for BA 551CD)
66
BRUSH MOTOR DISASSEMBLY/ASSEMBLY (for BA 611D)
67
BRUSH MOTOR DISASSEMBLY/ASSEMBLY (for CA 451, CA 531, CA 551)
68
CHECK/REPLACEMENT/ADJUSTMENT of DRIVING BELTS from MOTORS to CYLINDRICAL BRUSHES (for BA 551CD)
69
BRUSH ENABLING MICROSWITCH ADJUSTMENT/REPLACEMENT (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
71
Troubleshooting
73
Recovery Water System
74
RECOVERY WATER TANK and VACUUM GRID CLEANING, and COVER GASKET CHECK (All Models)
74
SQUEEGEE CLEANING/CHECK/REPLACEMENT and SQUEEGEE BLADE REPLACEMENT (All Models)
75
VACUUM SYSTEM MOTOR FILTER CLEANING (All Models)
77
VACUUM SYSTEM MOTOR ELECTRICAL INPUT CHECK (for BA 451, BA 451D, BA 531, BA 531D, BA 551, BA 551D, BA 551CD, BA 611D)
78
VACUUM SYSTEM MOTOR ELECTRICAL INPUT CHECK (for CA 451, CA 531, CA 551)
79
VACUUM SYSTEM MOTOR CARBON BRUSH CHECK/REPLACEMENT (All Models)
81
VACUUM SYSTEM MOTOR DISASSEMBLY/ASSEMBLY (All Models)
82
SQUEEGEE SPRING CHECK/REPLACEMENT (All Models, with Aluminium Squeegee)
84
Troubleshooting
85
Drive System
86
SPEED POTENTIOMETER ADJUSTMENT/REPLACEMENT (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
86
MAXIMUM SPEED POTENTIOMETER DISASSEMBLY/ASSEMBLY (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
88
DRIVE SYSTEM MOTOR ELECTRICAL INPUT CHECK (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
90
DRIVE SYSTEM MOTOR CARBON BRUSH CHECK and REPLACEMENT (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
92
DRIVE SYSTEM MOTOR-DIFFERENTIAL DISASSEMBLY/ASSEMBLY (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
93
Troubleshooting
94
Drive System Electronic Board Diagnostic Table
95
Other Systems
96
SCREW and NUT TIGHTENING CHECK (All Models)
96
Electrical System
97
MACHINE WORKING HOUR CHECK (for BA 451, BA 451D, BA 531, BA 531D, BA 551, BA 551D, BA 551CD, BA 611D, Equipped with Optional Hour Counter)
97
MACHINE WORKING HOUR CHECK (for CA 451, CA 531, CA 551, Equipped with Optional Hour Counter)
97
POWER SUPPLY CABLE CHECK (for CA 451, CA 531, CA 551)
97
BATTERY CHARGE and MAINTENANCE (All Models)
97
Battery Disassembly/Assembly
98
Ba 551, Ba 551D, Ba 551Cd, Ba 611D)
98
BATTERY TYPE SETTING (WET or GEL) (for BA 451, BA 531, BA 551)
99
BATTERY TYPE SETTING (WET or GEL) (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
100
Fuse Check/Replacement
101
Ba 551D, Ba 551Cd, Ba 611D)
101
FUSE CHECK/REPLACEMENT (for CA 431, CA 531, CA 551)
102
Brush Motor Electromagnetic Switch Disassembly/Assembly
103
(For BA 451, BA 451D, BA 531, BA 531D, BA 551, BA 551D, BA 551CD, BA 611D)
103
Drive System Electronic Board Disassembly/Assembly
105
(For BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
105
Function Electronic Board Disassembly/Assembly
107
(For BA 451, BA 451D, BA 531, BA 531D, BA 551, BA 551D, BA 551CD, BA 611D)
107
WATER FLOW CONTROL ELECTRONIC BOARD DISASSEMBLY/ASSEMBLY (for CA 451, CA 531, CA 551)
108
Troubleshooting
109
COMPONENT LAYOUT (for BA 451, BA 531, BA 551)
110
WIRING DIAGRAM (for BA 451, BA 531, BA 551)
111
COMPONENT LAYOUT (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
112
WIRING DIAGRAM (for BA 451D, BA 531D, BA 551D, BA 551CD, BA 611D)
114
COMPONENT LAYOUT (for CA 451, CA 531, CA 551)
115
WIRING DIAGRAM (for CA 451, CA 531, CA 551)
116
EB1 ELECTRONIC BOARD CONNECTOR PINS (for BA 451, BA 451D, BA 531, BA 531D, BA 551, BA 551D, BA 551CD, BA 611D)
117
4
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Nilfisk-Advance ecoflex BA 451 Specifications
General
Brand
Nilfisk-Advance
Model
ecoflex BA 451
Category
Floor Machine
Language
English
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