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AltaBlueA4TP
Nordson AltaBlueA4TP User Manual
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AltaBlue
t
TT Adhesive Melter
Model A4TP
Customer Product Manual
Part 1107600_03
Issued 3/14
NORDSON CORPORATION
DULUTH, GEORGIA
USA
www.nordson.com
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety
9
Safety Alert Symbols
9
Responsibilities of the Equipment Owner
10
Safety Information
10
Instructions, Requirements, and Standards
10
User Qualifications
11
Applicable Industry Safety Practices
11
Intended Use of the Equipment
11
Instructions and Safety Messages
12
Installation Practices
12
Operating Practices
12
Maintenance and Repair Practices
13
Equipment Safety Information
13
Equipment Shutdown
14
Relieving System Hydraulic Pressure
14
De-Energizing the System
14
Disabling the Applicators
14
General Safety Warnings and Cautions
15
Other Safety Precautions
18
First Aid
18
Safety Labels and Tags
19
Description
21
Other Sources of Information
22
User's Guide
22
Online Support
22
Product Description
23
Intended Use
24
Limitations of Use
24
Modes of Operation
24
Melter Identification
25
Key Components
26
Optional Equipment
28
Installation
29
Quick-Start
29
Overview
29
Additional Information
30
Installation Tasks
30
Experience of Installation Personnel
30
Installation Requirements
32
Clearances
32
Electrical Power
34
Electrical Enclosure Ventilation
34
Other Considerations
34
Unpacking the Melter
35
Customer-Supplied Materials
35
Contents of the Installation Kit
35
Removing the Base Panels
37
Mounting the Melter
38
Configuring the Electrical Service
40
Connecting Hoses and Guns
42
Setting up the Melter
44
Quick Setup
44
Operating Parameters
47
Selecting Operating Parameters
48
Reading or Editing Operating Parameters
48
Setpoint Temperature of the Tank, Hoses, and Guns
53
Save and Restore Melter Settings
55
Review Parameter and Setpoint Temperature Changes
56
Setting up the Motor Control
58
Installing Melter Inputs
61
Installing Melter Outputs
65
Setting up Gear-To-Line Operation
68
Reinstalling the Base Panels
72
Installing Optional Equipment
73
Flushing the Melter
73
Operation
75
Additional Information
75
More about Heated Components
76
Filling the Tank
77
Starting the Melter
78
Manually Adjusting the Pump Speed
82
Adjusting the Pressure Control Valve
83
Monitoring the Melter
84
Confirm that the Melter Is Operating Correctly
84
Monitor Component Temperatures
86
Monitor Melter Faults
88
How F1, F2, and F3 Faults Are Handled
90
How F4 Faults Are Handled
91
Monitor Motor Control or Motor Drive Faults
96
Monitor the Service Interval
96
Adjusting Component Temperatures
97
Entering the Melter Password
102
Using Melter Function Keys
103
Heaters Key
103
Master Pump Enable Key
104
Setup Key
104
Seven-Day Clock Key
105
Standby Key
106
Shutting down the Melter
107
Maintenance
109
Maintenance Schedule
109
Relieving System Pressure
111
Locking out External Communications
111
Cleaning the Melter
112
Replacing the Adhesive Filter
114
Cleaning the Tank
116
Tightening the Pump Screws
118
Calibrating the Level Sensor
120
Troubleshooting
123
Safety
123
Melter Faults
124
Motor Control Faults
126
Motor Drive Faults
127
Motor Drive Parameters
130
Changing a Motor Drive Parameter
130
Motor Drive Parameter Settings
132
Calibrating the Pump Speed Display
138
Pump Operational Status
139
Using the Troubleshooting Flowchart
142
Troubleshooting Quick-Checks
143
Returning the Melter Setup to Factory Settings
143
Identifying Electrical Components
144
Altablue Troubleshooting Flowchart
149
Parts
179
Melter Assembly Part Number
180
Unit Assembly Parts
181
Base Assembly Parts
193
Pump, Manifold, and Drive Assembly Parts Lists
194
Pump/Manifold/Drive Module Parts
194
Pump Parts
198
Manifold Parts
200
Voltage Module Parts
202
Circuit Boards and Motor Drive
212
Cables and Harnesses
213
Communication Cable
213
Low-Level Control Box
213
Fuses
214
Recommend Spare Parts and Supplies
215
Technical Data
217
General Specifications
217
Electrical Specifications
217
Heater Specifications
218
Motor and Pump Specifications
218
Dimensions
219
A4 Melter
219
Conduit Penetration Sizes
220
Wiring Diagram
220
Calculating Melter Power Requirements
233
Operating Parameters
238
Standard
238
Pressure Control
243
Temperature Control
244
Input Setup
248
Output Setup
250
Seven-Day Clock
252
Example 1
253
Example 2
253
Example 3
253
Automatic Fill Timer
262
PID Selection
262
Melter Communications
263
Software Availability
263
System Requirements
263
Installing the Software
264
Removing the Software from Your PC
266
Connecting the PC and the Melter
267
Using Nordson Configuration Manager
268
Saving and Restoring Melter Settings
268
Upgrading or Restoring Melter Firmware
270
Troubleshooting
273
Using Nordson Configuration Manager
273
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Nordson AltaBlueA4TP Specifications
General
Brand
Nordson
Model
AltaBlueA4TP
Category
Melting Machines
Language
English
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