Name: Pfeiffer Vacuum OmniStar GSD 350
Brand: Pfeiffer Vacuum
Rating: 4 (1 reviews)

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OPERATING INSTRUCTIONS

Translation of the Original

GSD 350 OMNISTAR ∣ THERMOSTAR

Gas analysis system

Table of Contents3
About this Manual10
Validity10
Applicable Documents10
Tbl. 1: Applicable Documents10
Variants11
Target Group11
Conventions12
Instructions in the Text12
Pictographs12
Stickers on the Product12
Orientation Left/Right13
Abbreviations13
Fig. 1: Position of the Stickers on the Product13
Trademark Proof14
Safety15
General Safety Information15
Safety Instructions15
Safety Precautions18
Limits of Use of the Product19
Proper Use19
Foreseeable Misuse19
Tbl. 5: Permissible Ambient Conditions19
Personnel Qualification20
Ensuring Personnel Qualification20
Personnel Qualification for Maintenance and Repair20
Advanced Training with Pfeiffer Vacuum20
Product Description21
Functional Description21
Omnistar21
Fig. 2: Vacuum Diagram of the Omnistar21
Thermostar22
Corrosive Gas Version22
Controls and Indicators22
Version with Display22
Fig. 3: Vacuum Diagram of Thermostar22
Fig. 4: Additionally Sealing Gas Supply in Corrosive Gas Version22
Version Without Display23
Tbl. 6: Symbols and Colors of the Status and Components Icons23
Fig. 5: Display with Operator Keys23
Layout of the Unit24
Basic Unit24
Terminal Area24
Fig. 6: Housing Parts24
Gas Inlet System25
Fig. 7: Connection Panel with Interfaces and Connections25
Calibration Unit26
Fig. 8: Gas Inlet Systems26
High Vacuum Side System27
Fore-Vacuum System27
Fig. 9: Calibration Unit at the Gas Inlet27
Fig. 10: Diaphragm Pump27
Sealing Gas System28
Gas Analysis Unit28
Fig. 11: Sealing Gas System28
Heating and Insulation29
Tbl. 8: Heating Units on the Unit29
Fig. 12: Gas Analysis Unit Components29
Fig. 13: Vacuum Chamber Heating and Insulation30
Fig. 14: Gas Inlet Heating30
10Electronic Components31
Fig. 15: Capillary Heating31
Identifying the Product32
Scope of Delivery32
Fig. 16: Electronic Components32
Fig. 17: Assembly Aid for Analyzer QMA33
Fig. 18: Special Tool for the Orifice of the Gas Inlet System33
Fig. 19: Mounting Aid for Calibration Gas Support33
Transport and Storage34
Transporting Product34
Fig. 20: Transport Protection for the Diaphragm Pump34
Storing Product35
Installation36
Ensuring Ventilation36
Removing Transport Protection for the Diaphragm Pump36
Fig. 21: Minimum Lateral Distances of the Unit36
Fig. 22: Transport Protection for the Diaphragm Pump36
Establishing the Ethernet Connection37
Connecting the Exhaust Duct37
Trimming the Exhaust Gas Hose37
Connecting Exhaust Gas Hose37
Fig. 23: Trimming the Exhaust Gas Hose37
Connecting the Sealing Gas Line38
Trimming the Sealing Gas Hose38
Fig. 24: Connecting Exhaust Gas Hose38
Fig. 25: Trimming the Sealing Gas Hose38
Connecting the Capillary39
Fig. 26: Connecting the Sealing Gas Line39
Connecting the Omnistar Stainless Steel Capillary40
Connecting the Thermostar Quartz Capillary40
Adapting Position of the Capillary Hose40
Fig. 27: Connecting the Capillary40
Establishing a Network Connection41
IP Addresses41
Fig. 28: Position of the Capillary Hose Upon Delivery41
Sub-Networks42
Tbl. 9: Examples for Sub-Networks42
Changing IP Address for the GSD43
Changing the Host Computer IP Address43
Fig. 29: Changing IP Address of the GSD 350 Via the Web Interface43
Connecting the Functional Earth44
Fig. 30: Connection for Functional Earth44
Establishing Mains Connection45
Installing the PV Massspec Software45
Fig. 31: Mains Connection with IEC 320 C13 Socket45
Interfaces and Connections46
Mains Connection46
Ground Terminal46
User I/O" Connection46
Fig. 32: Mains Connection with Main Switch and Fuse46
AUX IO" Connection47
Fig. 33: "USER I/O" Connection47
Ethernet" (LAN) Connection48
Fig. 34: "AUX IO" Connection48
Tbl. 10: Status of the Ethernet Connection49
Fig. 35: "Ethernet" (LAN) Connection49
Commissioning50
Switching on Unit50
Starting Pumping System50
Fig. 36: "Dashboard" Screen after Starting the Program50
Fig. 37: "Control" Screen51
Operation Via the Display52
Dashboard" Screen52
Menu Structure with Functions53
Fig. 38: "Dashboard" Screen53
Info" Menu54
Tbl. 11: Menu Structure with Functions54
Settings" Menu55
Creating and Editing Measurement Recipes56
Fig. 39: Example of Parameter Setting56
Fig. 40: "Recipes" Submenu56
Fig. 41: Measurement Recipe for "Spectrum Scan" Measuring Mode57
Fig. 42: Measurement Recipe for " Selected Masses" Measuring Mode57
Adjusting the Heating Units58
Fig. 43: Measurement Recipe for "Selected Masses - Special" Measuring Mode58
Adjusting Sensors59
Fig. 44: Tempering Mode of the Vacuum Chamber59
Changing User Settings60
Setting Autostart Functions60
Fig. 45: "User Settings" Submenu60
Fig. 46: "Autostart" Submenu60
Setting Network Parameters61
Resetting the Unit to the Factory Settings61
Fig. 47: "Network" Submenu61
Service" Submenu62
Messages" Menu62
Fig. 48: "Factory Settings" Submenu62
Fig. 49: Example of a Malfunction Message62
Control" Menu63
Fig. 50: Example of Older Messages63
Pumping down the Vacuum System64
Venting Vacuum System64
Fig. 51: "Control" Menu64
Switching Heating Units on and off65
Opening and Closing Gas Inlet (Omnistar)65
Baking out the Vacuum Chamber66
Switching Emission on and off66
Switching Electron Multiplier on and off66
Opening and Closing Calibration Valve67
Measurement" Menu67
Fig. 52: Recipe Selection68
Decommissioning69
Maintenance70
Maintenance Work and Intervals70
Maintaining the Basic Unit72
1Removing/Attaching Gas Inlet Cover72
Fig. 53: Removing/Attaching Gas Inlet Cover72
2Removing/Attaching Side Covers73
Fig. 54: Removing/Attaching Side Covers73
3Removing/Attaching Housing Cover74
Fig. 55: Removing/Attaching Housing Cover74
4Cleaning Housing Parts75
5Cleaning the Protection Screens on the Fans76
Maintaining the High Vacuum System76
1Replacing Operating Fluid Reservoir on Turbopump76
2Replacing the Venting Valve77
Maintaining the Fore-Vacuum System77
1Replacing Diaphragm Pump77
Fig. 56: Unit Underside77
Fig. 57: Replacing Diaphragm Pump78
Fig. 58: Connect the Exhaust Gas and Intake Hose, and Draw off78
2Replacing Diaphragm Pump Diaphragm79
Maintaining the Gas Analysis Unit80
1Maintaining QMA 250 M Analyzer80
Fig. 59: Prismapro Quadrupole Mass Spectrometer80
Tbl. 13: Determined Sensitivity of the Mass Spectrometer81
Fig. 60: Groove on Analyzer81
2Maintaining Total Pressure Gauge82
Fig. 61: Total Pressure Gauge on the Gas Analysis Unit82
Maintaining Gas Inlet System of Omnistar83
1Removing Gas Inlet Flange83
Fig. 62: Part of Internal Gas Guide on Omnistar83
Fig. 63: Disassemble the Valve Block84
2Replacing Orifice85
3Replacing Interior Gas Guide and Orifice85
Fig. 64: Gas Guide Approx. 1-2 MM Behind the End of the Ceramic Sleeve85
4Installing Gas Inlet Flange86
Maintaining Gas Inlet System of Thermostar87
1Removing Gas Inlet Flange87
Fig. 65: Parts of the Internal Gas Guide on the Thermostar87
2Replacing Orifice88
Fig. 66: Removing Gas Inlet Flange88
3Replacing Interior Gas Guide and Orifice89
Fig. 67: Gas Guide Approx. 1-2 MM Behind the End of the Ceramic Sleeve89
4Installing Gas Inlet Flange90
Servicing Capillary90
1Shortening Stainless Steel Capillaries91
Fig. 68: Length of Stainless Steel Capillary with Clamping Collar Fitting91
Fig. 69: Notch and Snap off the Stainless Steel Capillary91
2Replacing Stainless Steel Capillary92
Fig. 70: Clamp Collar Fitting for Stainless Steel Capillary92
3Trimming Quartz Capillaries93
Fig. 71: Notching and Snapping off the Quartz Capillary93
4Replacing Quartz Capillary94
Fig. 72: Front Fitting of Quartz Capillary94
Maintaining the Heating Units95
1Replacing the Capillary Hose95
2Maintaining the Gas Inlet Heating95
3Servicing the Vacuum Chamber Heating95
Maintaining Electronic Components95
Replacing Display95
Replacing the Poe Injector96
Replacing the Mainboard96
Replacing the Power Supply Pack96
Replacing the QME 250 Electronic Unit96
Fig. 73: Replacing Display96
Replacing the TC 110 Electronic Drive Unit on the Turbopump97
Maintaining the Calibration Unit97
Refilling Calibration Medium97
Fig. 74: Calibration Unit97
Replacing the Calibration Valve98
Additional Maintenance Work for the Corrosive Gas Version98
Replacing Sealing Gas Valve98
Replacing Manual Pressure Regulator98
Replacing Digital Pressure Switch98
Troubleshooting99
Tbl. 14: Troubleshooting102
Shipping103
Recycling and Disposal104
General Disposal Information104
Dispose of a Gas Analysis System104
Service Solutions by Pfeiffer Vacuum105
Spare Parts107
Tbl. 15: Spare Parts and Components, Maintenance Level108
Tbl. 16: Hose Colors and Dimensions108
Tbl. 17: Components for Hose Connections109
Special Tool110
Tbl. 18: Special Tool110
Fig. 75: Wrench for Turbopump Housing Cover110
Fig. 76: Centering Gauge for QMA110
Fig. 77: Mounting Aid for Calibration Gas Support110
Accessories111
Accessory Information111
Ordering Accessories111
Fig. 78: Capillary Hose Adapter111
Technical Data and Dimensions112
General112
Technical Data112
Dimensions114
Fig. 79: Dimensions114
Certification115
Declaration of Conformity116

Brand	Pfeiffer Vacuum
Model	OmniStar GSD 350
Category	Measuring Instruments
Language	English

Pfeiffer Vacuum OmniStar GSD 350 User Manual

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