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ILC 191 ME/AN
Phoenix Contact ILC 191 ME/AN User Manual
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User manual
Installing and operating the
ILC
191
ME/AN and
ILC
191
ME/INC Inline controllers
2
Table of Contents
Table of Contents
5
Hardware and Software Requirements
9
Foreword
9
Purpose of this User Manual
9
Description of the Inline Controller
11
General Description of the Inline Controller
11
Possible Fields of Application of the Inline Controller
13
Controller as a Distributed Controller of an Inline Station
13
The Inline Controller for Position Control
14
The Inline Controller as a PROFINET Device in a PROFINET Network
15
Applicative System Redundancy Using the Inline Controller
16
Notes on Using the Inline Controller in Potentially Explosive Areas
17
Unpacking the Inline Controller
18
Connection and Operating Elements
19
Diagnostics and Status Indicators
21
Mode Selector Switch
25
Reset Button (Concealed)
26
Parameterization Memory
26
Inserting/Removing the Parameterization Memory
27
Operating the Inline Controller with or Without Plug-In Parameterization Memory (SD Card)
28
Internal Basic Circuit Diagram
29
Mounting and Removing the Inline Controller
31
Communication Paths
35
Ethernet
36
Serial PRG Interface (Mini-DIN Socket)
37
Remote Bus
39
Interbus
39
Local Bus
39
Power Supply
40
Sizing of the Power Supply
40
Connecting the Power Supplies
41
Segment Supply/24 V Main Supply
43
Segment Supply
43
Main Voltage
43
ILC Supply
43
Jumpers
43
Digital Outputs
44
Digital Inputs
46
Pulse Direction Outputs and PWM Function
47
RS-485/RS-422 Communication Interface
48
Analog Inputs
51
Analog Outputs
53
Counter Inputs
54
Incremental Encoder Inputs
56
The Inline Controller under PC Worx/Pc Worx Express
59
Software Version
59
Assigning the IP Address for the Controller/Bootp Server
60
The Inline Controller as a PROFINET Device
63
Setting the Realtime Clock under PC Worx Express
69
Download Changes
69
Parameterization Memory and Internet Explorer
70
Internet Explorer FTP Functionality
71
Activating/Deactivating the FTP Server
71
Activating/Deactivating the HTTP Server
72
Activating/Deactivating the Journaling Function
73
Activating/Deactivating the MRP Client Function
74
Figure 3-19 Activating the MRP Client Function
74
Function Blocks for Handling Files on the Parameterization Memory
75
Function Blocks for Ethernet Communication
76
Function Blocks for PCP Communication
76
Function Blocks for Pulse Width Modulation
77
Figure 3-20: PULSE_CH1 Function Block
77
Figure 3-21: Selecting the "Number of Pulses Reached Px" Event
78
Figure 3-22 Signal Curve When the REQUEST Input Is Set to FALSE too Early (the DONE Output Is Only TRUE for One Cycle)
79
Figure 3-25 Signal Curve When the Output Signal Frequency Is Changed and Output Is Continuous (PULSE_CNT = 0)
80
Figure 3-23 Signal Curve When the Output Signal Frequency Is Changed
80
Figure 3-24: Signal Curve When the Value Specified at the PULSE_CNT Input Is
80
Function Blocks for RS-232 Communication
81
RS232_INIT Function Block
81
Figure 3-26 RS232_INIT Function Block
81
RS232_SEND Function Block
83
Figure 3-27 RS232_SEND Function Block
83
RS232_RECEIVE Function Block
85
Figure 3-28: RS232_RECEIVE Function Block
85
Function Blocks for RS-485/RS-422 Communication
87
RS485_422_INIT Function Block
87
Figure 3-29 RS485_422_INIT Function Block
87
RS485_422_SEND Function Block
89
Figure 3-30 RS485_422_SEND Function Block
89
Figure 3-31 Signal Sequence When REQUEST = TRUE
90
RS485_422_RECEIVE Function Block
91
Figure 3-32: RS485_422_RECEIVE Function Block
91
Figure 3-33: Signal Sequence When Receiving a Stream of Data
92
Function Blocks for Counter Inputs
93
Figure 3-34: CNT_1 and CNT_2 Function Blocks: CNT_1 Function Block Illustrated
93
Figure 3-35 Selecting the "Event Value Cntx" Event
94
Counter Operating Modes
96
Function Blocks for Incremental Encoder Inputs
98
Figure 3-37 Selecting the "Event Value Inc_Cntx" Event
99
Counter Operating Modes for Incremental Encoders
100
Figure 3-38: Phase Relation of Channels for Counting Direction up
101
Figure 3-39: Phase Relation of Channels for Counting Direction down
101
Alignment
102
Figure 3-40: Example Programming
102
Figure 3-41: Alignment - Padding Bytes in Data Gaps
103
Figure 3-42 Example Programming with Padding Bytes
104
System Variables and Status Information
105
General Notes
105
Status Register for Local Digital Inputs and Outputs
105
Status Register for Local Analog Inputs and Outputs
106
Figure 4-1: Event Task: Selecting the "Input X Terminal Point DI/X.X" Event
106
Representation of Measured Values for the Local Analog Inputs
107
Representation of Output Values for the Local Analog Outputs
108
Status Register for Counter Inputs
109
Status Register for Incremental Encoder Inputs
109
Diagnostic Status Register
110
Diagnostic Parameter Register
111
Figure 4-2: Error Location in the Diagnostic Parameter Register
111
PROFINET Register
112
IEC 61131 Runtime System
113
Control Processor
114
Power Storage, Realtime Clock
114
Power Supplies
114
Mode Selector Switch
115
System Time
115
Figure 5-1: Hardware Structure of an Easy Motion Application with the ILC 191 ME/AN and ILC 191 ME/INC Inline Controllers
117
Easy Motion Function Block Library
117
Figure 5-2 Direction Output: Direction of Rotation Right
118
Figure 5-3 Direction Output: Direction of Rotation Left
118
Figure 5-4 Pulse Output: Ratio of Frequency to Speed
118
Characteristics of One-Dimensional Positioning Axes
119
Figure 5-5 Diagram of an Axis Application
120
Homing (Dynamic Homing)
121
Figure 5-6: Homing: Procedure 1
121
Figure 5-7: Homing: Procedure 2
122
Figure 5-8: Homing: Procedure 3
122
Figure 5-9: Homing: Procedure 4
123
Starting up the Easy Motion Function Block Library
124
Table 5-1: Overview of the Easy Motion Function Blocks
125
Function Blocks of the Easy Motion Function Block Library
125
M191_DRV1 and M191_DRV2 Function Blocks
126
Figure 5-10 M191_DRV1 Driver Block
126
Table 5-2 Inputs of the M191_DRV Function Block
126
Table 5-3 Outputs of the M191_DRV Function Block
128
Table 5-4 Input/Output of the M191_DRV Function Block
128
Table 5-5 Diagnostic Value of the Wdiagcode Output (Xerror = TRUE)
128
M191_Power Function Block
129
Figure 5-11 M191_Power Function Block
129
Table 5-6 Inputs of the M191_Power Function Block
129
Table 5-7 Outputs of the M191_Power Function Block
130
Table 5-8 Input/Output of the M191_Power Function Block
130
Table 5-9 Error Values of the Errorid Output (Error = TRUE)
130
Table 5-10 Inputs of the M191_Homepara Function Block
131
M191_Homepara Function Block
131
Figure 5-12 M191_Homepara Function Block
131
Table 5-11 Outputs of the M191_Homepara Function Block
132
Table 5-12 Input/Output of the M191_Homepara Function Block
132
Table 5-13 Diagnostic Value of the Wdiagcode Output (Xerror = TRUE)
132
M191_Home Function Block
133
Figure 5-13 M191_Home Function Block
133
Table 5-14 Inputs of the M191_Home Function Block
133
Table 5-15 Outputs of the M191_Home Function Block
133
Table 5-16 Input/Output of the M191_Home Function Block
134
Table 5-17: Error Values of the Errorid Output (Error = TRUE)
134
Table 5-19 Outputs of the M191_Moveabsolute Function Block
135
M191_Moveabsolute Function Block
135
Table 5-18 Inputs of the M191_Moveabsolute Function Block
135
Figure 5-14 M191_Moveabsolute Function Block
135
Table 5-20 Input/Output of the M191_Moveabsolute Function Block
136
Table 5-21 Error Values of the Errorid Output (Error = TRUE)
136
M191_Moverelative Function Block
137
Figure 5-15 M191_Moverelative Function Block
137
Table 5-22 Inputs of the M191_Moverelative Function Block
137
Table 5-23 Outputs of the M191_Moverelative Function Block
137
Table 5-24 Input/Output of the M191_Moverelative Function Block
138
Table 5-25 Error Values of the Errorid Output (Error = TRUE)
138
Table 5-26 Inputs of the M191_Movevelocity Function Block
139
Figure 5-16 M191_Movevelocity Function Block
139
M191_Movevelocity Function Block
139
Table 5-27 Outputs of the M191_Movevelocity Function Block
140
Table 5-28 Input/Output of the M191_Movevelocity Function Block
140
Table 5-29 Error Values of the Errorid Output (Error = TRUE)
140
M191_Reset Function Block
141
Figure 5-17: M191_Reset Function Block
141
Table 5-30: Input of the M191_Reset Function Block
141
Table 5-31: Outputs of the M191_Reset Function Block
141
Table 5-32: Input/Output of the M191_Reset Function Block
141
Table 5-33: Error Values of the Errorid Output (Error = TRUE)
141
Table 5-35 Outputs of the M191_Stop Function Block
142
Table 5-34 Inputs of the M191_Stop Function Block
142
Figure 5-18 M191_Stop Function Block
142
M191_Stop Function Block
142
Table 5-36 Input/Output of the M191_Stop Function Block
143
Simple Application Example
144
Figure 5-19 Application Example for Performing an Absolute Move
144
Technical Data and Ordering Data
145
Technical Data
145
Tolerance Values for the Analog Inputs
152
Tolerance Values for the Analog Outputs
153
Documentation
154
Software
154
Accessories
154
Modules
154
Ordering Data
154
A Appendix: Service and Maintenance
155
A 1 Error Causes and Remedies
155
A 2 Updating the Inline Controller Firmware
155
A 3 Connecting Unshielded Cables
156
Figure A-1 Connecting Unshielded Cables
156
Connecting the Shield
157
Figure A-2 Connecting the Shield
157
B Appendix For Document Lists
159
B 1 List of Figures
159
Section 4
161
B 2 List of Tables
163
Section 5
165
B 3 Index
167
4
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Phoenix Contact ILC 191 ME/AN Specifications
General
Brand
Phoenix Contact
Model
ILC 191 ME/AN
Category
Controller
Language
English
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