Name: PIAGGIO Liberty 50 4tempi 2008
Brand: PIAGGIO
Rating: 5 (1 reviews)

To Next Page

WORKSHOP MANUAL

633104

Liberty 50 4tempi

Index of Topics5
Characteristics6
Safety Rules7
Maintenance Rules7
Vehicle Identification8
Dimensions and Mass8
Transmission9
Capacities9
Brakes9
Frame and Suspensions9
Wheels and Tyres10
Secondary Air10
50Cc Version10
Kehin11
Tightening Torques11
Frame Assembly12
Overhaul Data12
Assembly Clearances12
Cylinder-Piston Assy12
Coupling between Piston and Cylinder13
Piston Rings13
Sealing Rings13
Crankcase-Crankshaft-Connecting Rod14
End Play between Driving Shaft and Connecting Rod14
Slot Packing System14
Table of Recommended Products15
Piston Protrusion Check15
Tooling16
Maintenance Chart26
Scheduled Maintenance Table26
Carburettor27
Checking the Spark Advance27
Revolution Limiter28
Spark Plug28
Hub Oil29
Check29
Replacement30
Air Filter30
Engine Oil31
Engine Oil Filter32
Checking the Ignition Timing32
Checking the Valve Clearance33
Headlight Adjustment33
CO Check34
Checking the End Compression Pressure35
Troubleshooting37
Poor Performance38
Rear Wheel Spins at Idle38
Starting Difficulties38
Starting Problems38
Excessive Oil Consumption/Exhaust Smoke39
Insufficient Lubrication Pressure39
Engine Tends to Cut-Off at Idle39
Engine Tends to Cut out at Full Throttle39
Excessive Exhaust Noise40
High Fuel Consumption40
SAS Malfunctions40
Transmission and Brakes40
Insufficient Braking41
Brakes Overheating41
Battery41
Turn Signal Lights Malfunction41
Rear Wheel Rotates with Engine at Idle42
Steering Controls and Suspensions42
Electrical System43
Conceptual Diagrams45
Ignition46
Headlights and Automatic Starter Section46
Lights46
Battery Recharge and Starting47
Level Indicators and Enable Signals Section48
Turn Signal Lights49
Checks and Inspections49
Electric Motor50
Pick-Up Check51
Stator Winding Check51
Ignition Circuit52
Stator Check52
Voltage Regulator Check52
Bulbs Burnt53
Lights and Starter Not Working53
Battery Not Recharging54
Turn Indicators Not Working55
Turn Signals System Check56
Sealed Battery57
Instructions for Refreshing the Stock Charge of an Open Circuit57
Dry-Charge Battery57
Connectors59
Dashboard59
Engine from Vehicle61
Exhaust Assy. Removal62
Removal of the Engine from the Vehicle62
Removing the Engine/Connecting Arm Pivot Pin62
Reassembling and Disassembling Engine to Frame62
Engine64
Automatic Transmission65
Transmission Cover65
Kickstart65
Air Duct65
Refitting the Driven Pulley Shaft Bearing66
Removing the Driven Pulley66
Inspecting the Clutch Drum67
Removing the Clutch67
Inspecting the Clutch68
Pin Retaining Collar68
Removing the Driven Half-Pulley Bearing69
Inspecting the Driven Fixed Half-Pulley69
Inspecting the Driven Sliding Half-Pulley70
Refitting the Driven Half-Pulley Bearing70
Inspecting the Clutch Spring71
Refitting the Clutch71
Refitting the Driven Pulley72
Drive-Belt72
Removing the Driving Pulley73
Inspecting the Rollers Case73
Refitting the Driving Pulley74
Refitting the Transmission Cover75
End Gear75
Removing the Hub Cover76
Removing the Wheel Axle Bearings76
Removing the Driven Pulley Shaft Bearing77
Inspecting the Hub Shaft78
Inspecting the Hub Cover78
Refitting the Wheel Axle Bearing78
Refitting the Hub Bearings79
Refitting the Ub Cover79
Flywheel Cover80
Cooling Hood80
Cooling Fan81
Removing the Stator81
Refitting the Stator81
Flywheel and Starting81
Removing the Starter Motor82
Removing the Flywheel Magneto82
Inspecting the Flywheel Components83
Starter Gear Rim83
Intermediate Gear83
Refitting the Flywheel Magneto84
Refitting the Starter Motor84
Cylinder Assy. and Timing System84
Removing the Rocker-Arms Cover85
Removing the Timing System Drive85
Removing the Cam Shaft86
Removing the Cylinder Head87
Removing the Valves88
Removing the Cylinder-Piston Assy.88
Inspecting the Small End89
Inspecting the Wrist Pin89
Inspecting the Piston89
Inspecting the Cylinder90
Inspecting the Piston Rings91
Removing the Piston92
Choosing the Gasket92
Сylinder Base Gasket Thickness93
Зiston Protrusion Check93
Refitting the Piston Rings95
Refitting the Cylinder96
Inspecting the Cylinder Head96
Head Check97
Inspecting the Timing System Components97
Inspecting the Valve Sealings98
Inspecting the Valve Housings98
Inspecting the Valves99
Inspecting the Springs and Half-Cones100
Refitting the Valves100
Inspecting the Cam Shaft100
Refitting the Head and Timing System Components102
Refitting the Timing Chain103
Refitting the Rocker-Arms Cover105
Refitting the Intake Manifold105
Crankcase-Crankshaft105
Splitting the Crankcase Halves106
Removing the Crankshaft Bearings107
Refitting the Crankshaft Bearings107
Inspecting the Crankshaft Alignment108
Refitting the Crankcase Halves109
Lubrication109
Crankshaft Oil Seals109
Removal110
Refitting110
Oil Pump Removal111
Inspection112
Removing the Oil Sump113
Refitting the Oil Sump114
Fuel Supply114
Removing the Carburettor115
Refitting the Carburettor118
Level Check121
Inspecting the Automatic Choke Device122
Adjusting the Idle124
Front Suspension128
Front Wheel Hub Overhaul128
Ball Bearings to Hub128
Disassembling the Handlebar128
Front Fork129
Overhaul129
O-Ring Renewal and Rod Disassembly129
Steering Column129
Steering Bearing Upper Race130
Upper Bearing Washer and Race130
Lower and Upper Races from Frame130
Removing the Rear Wheel131
Refitting the Rear Wheel131
Shock Absorbers131
Centre-Stand132
Assembly and Staking of Stand Pivot Pin to Bracket132
Changing the Complete Stand132
Expelling Stand Pivot Pin from Bracket132
Braking System133
Front Brake Calliper135
Front Brake Disc136
Disc Inspection137
Front Brake Pads137
Front138
Recommended Products138
Front Brake Pump139
Chassis141
Bodywork142
Seat142
Side Fairings142
Rear Rack143
Driving Mirrors144
Rear Handlebar Cover144
Instrument Panel145
Front Handlebar Cover145
Headlight Assy.146
Frame Central Cover146
Legshield147
Knee-Guard148
Removing the Ignition Key-Switch When on *Off*148
Removing the Ignition Key-Switch When on *Lock*148
Taillight Assy.149
Footrest149
License Plate Holder150
Rear Mudguard150
Spoiler151
Fuel Tank152
Front Mudguard152
Top-Case153
Disassembling the Inner Shield Fairing (Glove Box Assy.)153
Pre-Delivery154
Aesthetic Inspection155
Tightening Torques Inspection155
Levels Check156
Road Test156
Static Test156
Functional Inspection157
Time158
Transmissions159
Crankcase161
Crankshaft161
Driving Shaft162
Cylinder Assy.162
Cylinder-Piston162
Cylinder Head Assy.163
Rocker Arms Support Assy.163
Camshaft Support163
Cylinder Head Cover164
Driven Pulley164
Oil Pump165
Final Gear Assy.166
Reduction Gear166
Driving Pulley167
Starter Motor-Start up Lever169
Flywheel Magneto170
Exhaust Pipe171
Muffler171
Air Cleaner172
Frame173
Legshield Spoiler174
Muffler-Glove Compartment174
Rear Cover175
Front Footboard175
Central Cover176
Mudguard176
Rear Shock-Absorber177
Rear Shock Absorber178
Steering Column Bearings178
Steering Fifth Wheels178
Odometer-Handlebar Covers179
Handlebar Components180
Swing-Arm181
Saddle-Carrier182
Lamp Cluster183
Rear Red Lamp184
Front Wheel184
Tone Wheel or Drive Greasing185
Rear Wheel186
Electric Devices187
Electrical Devices188
Front Brake Caliper190
Brake Callipers190
Brake Lever191
Front and Rear Mudguard191
Helmet Bay191
Helmet Carrier192
Secondary Air Box193
Index194

Brand	PIAGGIO
Model	Liberty 50 4tempi 2008
Category	Scooter
Language	English

PIAGGIO Liberty 50 4tempi 2008 User Manual

Table of Contents

Questions and Answers:

PIAGGIO Liberty 50 4tempi 2008 Specifications

Related product manuals