Name: PIAGGIO XEVO 125 Euro 3
Brand: PIAGGIO
Rating: 4 (1 reviews)

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SERVICE STATION MANUAL

664711 IT-664712 EN-664713 FR-664714 DE-664715

ES-664716 PT-664717 OL-664718 EL

XEVO 125 Euro 3

Index of Topics5
Characteristics7
Rules8
Safety Rules8
Maintenance Rules8
Vehicle Identification9
Dimensions and Mass9
Weights and Dimensions10
Transmission10
Brakes11
Capacities11
Frame and Suspensions11
Electrical System11
Carburettor12
125Cc Version12
Kehin12
Tightening Torques12
Chassis13
Front Suspension13
Rear Suspension13
Front Brake13
Table of Contents14
Crankcase and Crankshaft14
Engine - Flywheel14
Engine - Transmission14
Engine - Cylinder Head14
Cylinder - Piston Assy15
Engine Coupling Categories15
Assembly Clearances15
Overhaul Data15
Crankcase - Crankshaft - Connecting Rod16
Crankshaft - Crankcase16
Crankcase - Crankshaft Couplings16
Fitting Clearances17
Crankshaft/Crankcase Axial Clearance (H)17
Slot Packing System18
Axial Clearance between Crankshaft and Connecting Rod18
Compression Ratio19
Oversizes20
Products21
Recommended Products Table21
Tooling23
Appropriate Tools24
Maintenance35
Maintenance Chart36
Every 2 Years36
Every 3,000 Km36
After 1,000 Km36
Spark Plug37
- Checking the Spark Advance40
- Spark Plug41
- Hub Oil42
- Replacement43
- Air Filter44
- Engine Oil44
- Recommended Products44
- Checking the Ignition Timing47
- Checking the Valve Clearance47
- Level Check48
- Adding Engine Coolant48
- Braking System48
- Cooling System48
- Top-Up49
- Headlight Adjustment49
- SAS Filters Inspection and Cleaning50
- Troubleshooting51
- Poor Performance52
- Rear Wheel Spins at Idle52
- Starting Difficulties52
- Excessive Oil Consumption/Exhaust Smoke53
- Insufficient Lubrication Pressure53
- Engine Tends to Cut-Off at Full Throttle54
- Engine Tends to Cut-Off at Idle54
- Excessive Exhaust Noise54
- High Fuel Consumption55
- SAS Malfunctions55
- Transmission and Brakes55
- Clutch Grabbing or Performing Inadequately55
- Rear Wheel Rotates with Engine at Idle56
- Brakes Overheating56
- Controls57
- Steering Controls and Suspensions57
- Conceptual Diagrams62
- Ignition62
- Headlights and Automatic Starter Section63
- Battery Recharge and Starting64
- Level Indicators and Enable Signals Section65
- Devices and Accessories66
- Immobiliser67
- Checks and Inspections67
- Diagnostic Codes69
- Virgin Circuit69
- Diagnostic Code - 2 Flashes70
- Diagnostic Code - 3 Flashes70
- Ignition Circuit71
- No Spark Plug71
- HV Coil Secondary Check72
- HV Primary Coil Check72
- Electric Characteristic72
- Stator Check73
- Pick-Up73
- HV Coil73
- Voltage Regulator Check75
- Recharge System Voltage Check75
- Choke Inspection75
- Turn Signals System Check76
- Lights List77
- Light Bulb Table77
- Fuses77
- Fuse Table78
- Dashboard80
- Sealed Battery81
- Dry-Charge Battery82
- Commissioning a New Dry-Charged Battery82
- Pump Electrics Check83
- Connectors83
- Pump Supply83
- Fuel Pump Connector83
- Turn Indicator Control Device Connector84
- Voltage Regulator Connector84
- Automatic Starter Connector84
- Fuel Electric Pump Control Device Connector84
- Electronic Control Unit Connector85
- Instrument Panel Connector «A»85
- Instrument Panel Connector «B»85
- Engine from Vehicle87
- Exhaust Assy. Removal88
- Removal of the Engine from the Vehicle88
- Engine93
- Air Duct94
- Automatic Transmission94
- Transmission Cover94
- Removing the Driven Pulley Shaft Bearing95
- Refitting the Driven Pulley Shaft Bearing95
- Removing the Driven Pulley96
- Inspecting the Clutch Drum96
- Checking the Bell Working Surface Eccentricity96
- Removing the Clutch97
- Pin Retaining Collar98
- Inspecting the Clutch98
- Removing the Driven Half-Pulley Bearing99
- Inspecting the Driven Fixed Half-Pulley99
- Inspecting the Driven Sliding Half-Pulley100
- Refitting the Driven Half-Pulley Bearing100
- Movable Driven Half-Pulley Dimensions100
- Refitting the Driven Pulley101
- Inspecting the Clutch Spring102
- Refitting the Clutch102
Clutch Unit Nut on Driven Pulley103
- Drive-Belt104
- Removing the Driving Pulley105
- Inspecting the Rollers Case105
- Refitting the Driving Pulley106
Drive Pulley Nut107
- Refitting the Transmission Cover108
- End Gear108
- Removing the Hub Cover108
- Removing the Wheel Axle109
- Removing the Hub Bearings109
- Removing the Wheel Axle Bearings110
- Inspecting the Hub Shaft111
- Inspecting the Hub Cover111
- Refitting the Wheel Axle Bearing111
- Refitting the Hub Cover Bearings112
- Refitting the Hub Bearings113
- Refitting the Ub Cover113
- Flywheel Cover114
- Removing the Stator114
- Flywheel and Starting115
- Refitting the Flywheel Cover115
- Refitting the Stator115
Stator Assembly Screws (°)115
- Removing the Flywheel Magneto116
- Inspecting the Flywheel Components116
- Refitting the Flywheel Magneto116
- Refitting the Starter Motor117
- Cylinder Assy. and Timing System117
- Removing the Intake Manifold117
Starter Motor Screws117
- Removing the Rocker-Arms Cover118
- Removing the Timing System Drive118
- Removing the Cam Shaft119
- Removing the Cylinder Head121
- Removing the Valves121
- Removing the Cylinder - Piston Assy.121
- Inspecting the Small End123
- Inspecting the Wrist Pin123
- Inspecting the Piston125
- Inspecting the Piston Rings125
- Removing the Piston126
- Choosing the Gasket127
- Refitting the Piston Rings128
- Refitting the Cylinder128
- Inspecting the Cylinder Head129
- Inspecting the Timing System Components130
- Inspecting the Valve Sealings130
- Inspecting the Valve Housings131
- Inspecting the Valves131
- Inspecting the Springs and Half-Cones133
- Refitting the Valves134
- Inspecting the Cam Shaft134
- Refitting the Head and Timing System Components136
Timing Chain Tensioner Support Screw136
Timing System Components Assembly139
Tappet Cover Screws139
- Refitting the Intake Manifold140
- Crankcase - Crankshaft140
- Splitting the Crankcase Halves140
- Inspecting the Crankshaft Alignment143
- Inspecting the Crankcase Halves144
- Inspecting the Crankshaft Plain Bearings145
- Refitting the Crankcase Halves147
Engine Oil Drainage Plug/Mesh Filter148
- Oil Pressure Check150
- Crankshaft Oil Seals151
- Removing the Oil Sump156
- Inspecting the By-Pass Valve156
- Inspecting the One-Way Valve157
- SAS Valve157
- Refitting the Oil Sump157
- Inspecting the Cut-Off158
- Fuel Supply159
- Refitting the Carburettor165
- Inspecting the Valve and Needle169
- Inspecting the Automatic Choke Device171
- Adjusting the Idle173
- Suspensions175
- Front Wheel Hub Overhaul176
- Removing the Front Wheel176
- Refitting the Front Wheel179
- Handlebar179
- Front Fork180
- Spring Length Check182
- Steering Bearing185
- Specific Tooling186
- Rear189
- Removing the Rear Wheel189
- Remove the Full Muffler Assembly189
- Swing-Arm190
- Refitting the Rear Wheel190
- Shock Absorbers195
- Centre-Stand196
- Side Stand197
- Rear Brake Calliper200
- Front Brake Calliper200
- Rear Brake Disc201
- Disc Inspection201
- Front Brake Disc202
- Front Brake Pads204
- Rear Brake Pads205
- Rear - Combined206
- Brake Fluid Level Check207
- Rear Brake Pump - Combined209
- Circuit Diagram212
- Cooling Circuit212
- System Bleed213
- Thermostat213
- Driving Mirrors218
- Side Fairings218
- Seat218
- Rear Handlebar Cover219
- Instrument Panel219
- Front Handlebar Cover219
- Headlight Assy.220
- Frame Central Cover221
- Legshield222
- Knee-Guard223
- Taillight Assy.224
- Front Wheel Housing224
- License Plate Light225
- Footrest225
- License Plate Holder227
- Helmet Bay229
- Fuel Tank230
- Front Mudguard231
- Top-Case232
- Handles and Top Side Fairings233
- Flyscreen233
- Analogue Instrument Panel Support234
- Pre-Delivery235
- Aesthetic Inspection236
- Tightening Torques Inspection236
- Levels Check237
- Road Test237
- Test Ride237
- Static Test238
- Functional Inspection238
- Time239
- Crankcase241
- Crankshaft242
- Cylinder Assy.243
- Cylinder Head Assy.244
- Rocker Arms Support Assy.245
- Cylinder Head Cover246
- Oil Filter247
- Driven Pulley248
- Oil Pump249
- Final Gear Assy.250
- Driving Pulley251
- Starter Motor253
- Flywheel Magneto254
- Exhaust Pipe257
- Air Cleaner258
- Frame259
- Legshield Spoiler261
- Rear Cover263
- Central Cover264
- Mudguard265
- Rear Shock-Absorber267
- Handlebar Covers268
- Handlebar Components269
- Locks273
- Electric Devices279
- Electronic Controls281
- Transmissions282
- Rear Side Fairings284
- Windscreen288
- Stickers289

Brand	PIAGGIO
Model	XEVO 125 Euro 3
Category	Scooter
Language	English

PIAGGIO XEVO 125 Euro 3 User Manual

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PIAGGIO XEVO 125 Euro 3 Specifications

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