1.7
GENERAL INFORMATION
1
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
MODEL: 2013 RANGER 400 Midsize
JETTING CHART
CLUTCH CHART
Engine
Platform
Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
Engine Model Number EH46PLE
Engine Displacement 455 cc
Number of Cylinders 1
Bore & Stroke 87.9 x 75 mm
Compression Ratio 9.7:1
Compression Pressure 50-90 psi W/Compression Release
Engine Idle Speed 1200 +/- 200 RPM
Engine Max Speed 7000 RPM
Valve Clearance Int./Exh. 0.006 in. (0.152 mm)
Engine Hot Light Dash Light
Lubrication Pressurized Dry Sump
Oil Requirements PS4 PLUS 2W-50
Oil Capacity 2 qts. (1.9 L)
Coolant Capacity 3.7 qts. (3.5 L)
Exhaust System
Single Pipe
Canister Style
Carburetion
Carburetor model Mikuni BST 34mm CV
Main Jet 150
Pilot Jet 42.5
Jet Needle - clip position 4IB33-3
Needle Jet P-6 (829)
Pilot Screw
2.75 Turns Out (Initial starting
point, settings may vary)
Float Height 13mm ± 1 (.51 ± 0.40")
Fuel Delivery Electric Fuel Pump (External)
Fuel Capacity / Requirement
9 gal. (34 L)
87 Octane (minimum)
Electrical
Alternator Max Output 250 watts @ 3000 RPM
Lights : Main Headlights 2 - Single Beam 50w / Halogen
Tail LED (.28W)
Brake LED (3.1W)
Indicator Panel Lights 1 watt (ea.)
Starting System Electric Start
Ignition System 12V DC/CDI
Ignition Timing 30° ± 2° BTDC @ 5000 RPM
Spark plug / Gap
NGK BKR6E / .036 in. (0.9
mm)
Battery / Model / Amp Hr
Yuasa Conventional
14 Amp Hr. / 12 Volt
Instrument Panel Type Indicator Lights / Hour Meter
DC Outlet Standard
Drivetrain
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift -P / H / L / N / R
Transmission Gear Reduction:
High
Low
Reverse
4.12:1
7.70:1
7.00:1
Drive Ratio - Front 3.818:1
Front Gearcase Lubricant
Requirement
Demand Drive Plus
8.97 oz. (265 ml)
Transmission Lubricant
Requirement
Full Synthetic AGL Plus
33.8 oz. (1000 ml)
Drive Belt 3211077
Steering / Suspension
Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm)
Front Suspension Strut
Front Travel 8 in. (20.3 cm)
Rear Suspension Independent (IRS)
Rear Travel 9 in. (22.9 cm)
Shock Preload Adjustment Cam Adjustment (Rear)
Wheels / Brakes
Front Wheel Size / Type 12 x 6 / Steel
Rear Wheel Size / Type 12 x 8 / Steel
Front Tire
Make / Model / Size
Titan / AT489 / 25 x 8 R12
Rear Tire
Make / Model / Size
Titan / AT489 / 25 x 11 R12
Tire Air Pressure 10 psi front / 12 psi rear
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
Parking Brake Transmission - Park Lock
Altitude
Ambient Temperature
Below 40° F
Below 5
° C
Above +40° F
Above +5
° C
Meters
(Feet)
0-1829
(0-6000)
155 150
1829-3048
(6000-10,000)
150
145
#2 Jet Needle
Clip Position
Above 3048
(Above 10,000)
145
#2 Jet Needle
Clip Position
140
#1 Jet Needle
Clip Position
Altitude
Shift
Weight
Drive
Spring
Meters
(Feet)
0-1500
(0-5000)
10 BHF
(5632401)
Blue / Grey
(7042202)
1500-3700
(5000 - 12000)
10 RH
(5630709)
Blue / Red
(7041157)