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Sawtooth
Polaris Sawtooth User Manual
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A
card
cont
aining
import
ant
A
TV
s
afet
y
inform
ation
should
be
att
ached
to
t
he
owner
’
s
manual
on
the
next
page.
If
you
cannot
loc
ate
this
c
ard,
or
if
it
has
been
rem
oved,
please
call
1-
800-342-3764
for
as
sist
ance.
The
engine
exhaust
from
this
product
contains
chemicals
known
to
cause
cancer
,
birth
defects
or
other
reproductive
harm.
W
ARNING
2
4
Table of Contents
Table of Contents
6
Vehicle Identification Numbers
8
Safety Training
9
Safety
9
Operator Safety
10
Equipment Modifications
14
Safety Decals and Locations
33
Override Switch
36
Safe Riding Gear
37
Fuel Safety
38
Features and Controls
39
Electrical Switches
39
Features and Controls
40
Indicator Lights
40
Throttle Lever
41
Master Cylinder
42
Foot Brake
44
Parking Brake
45
Fuel Filter
46
Fuel Tank
46
Fuel Valve
46
Kick-Start Lever
48
Break-In Period
49
Pre-Ride Inspection
50
Operation
50
Starting the Engine
51
Driving Procedures
53
Driving Safely
53
Making Turns
54
Driving on Slippery Surfaces
57
Driving Uphill
58
Driving Downhill
59
Turning Around on a Hill
61
Driving through Water
63
Driving over Obstacles
64
Driving in Reverse
65
Parking on an Incline
66
Crankcase Emission Control System
67
Emission Control Systems
67
Exhaust Emission Control System
67
Noise Emission Control System
67
Periodic Maintenance Chart
68
Maintenance and Lubrication
68
Maintenance and Lubrication
69
Lubrication Guide
72
Engine Oil
73
Engine Oil Check
74
Oil and Filter Change
75
Gearcase Specification Chart
77
Oil Change
77
Transmission Oil
77
Oil Check
78
Rear Gearcase Oil
78
Headlight Lamp Replacement
79
Spark Plugs
81
Vehicle Immersion
82
Spark Arrestor Clean-Out
83
Cvt Drying
84
Battery Installation
85
Battery Removal
85
Battery Charging
86
Battery Storage
86
Brakes (Front)
88
Brakes (Rear)
89
Toe Alignment
90
Camber and Caster
91
Rear Spring
91
Steering Assembly
91
Carburetor/Idle Rpm
93
Side Panel Removal
94
Throttle Cable Freeplay
94
Wheel Removal
95
Wheel Installation
96
Wheel Nut Torque Specifications
96
Front Wheel Hub Tightening
97
Tire Tread Depth
97
Cleaning and Storage
99
Cleaning the Atv
99
Washing the Atv
99
Waxing the Atv
99
Storage Tips
100
Engine Fogging
101
Transporting an Atv
102
Specifications
103
Specifications
104
Jetting Chart
105
Clutching Chart
105
Polaris Products
106
Troubleshooting
107
Engine Backfires
108
Engine Runs Irregularly, Stalls or Misfires
108
Troubleshooting
108
Limited Warranty
110
Warranty
111
Maintenance Log
114
Maintenance Log
115
Index
118
4
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Polaris Sawtooth Specifications
General
Brand
Polaris
Model
Sawtooth
Category
Offroad Vehicle
Language
English
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