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Experience 600 Series
Precor Experience 600 Series User Manual
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Service
Manual
Experience™
Series
600
line
TRM600-18
Treadmills
2
Table of Contents
Table of Contents
2
Introduction
11
Service Manual Contents
12
Additional Service Documentation and Videos
12
Service Safety Guidelines
13
Safety Guideline You Need to Know and Follow
13
General Information
15
Features
15
Model and Serial Numbers
17
Model Numbers
17
Serial Numbers
18
About
18
Serial Number Label Location
19
Orientation
19
Tools and Supplies
20
Specification Summary
21
Fastener Torque Specification
21
Calibration Specification
21
Bolt Grade Identification
22
Bolt Grade Markings Chart
22
Parts
23
Lubricants
23
Cleaning Procedure
24
Approved Cleaning Products
24
Power Requirements
25
Equipment Power Requirements
25
Plugs and Outlets
26
Console & PVS Display Power Requirements
28
LED Consoles (P10, P30, P30I and P31)
28
Touchscreen Consoles (P62, P80, and P82)
29
PVS Display
29
Cable TV RF Power Requirements
30
Touchscreen Consoles (P62, P80, and P82)
30
MYE - PVS Displays
30
RF Cable TV Wall Outlet Power Requirements
30
Ethernet (LAN) Input Signal Requirements
31
Equipment Spacing Requirement
31
Operation Verification
33
Operation Verification Tests
33
Standard Service Menus
37
About
37
Service Menu Access Codes
37
LED Consoles: P10, P30, P30I and P31
37
Touchscreen Consoles: P62, P80, and P82
38
How to Access the Standard Service Menus
39
P10, P30, P30I and P31 LED Consoles
39
P80 Touchscreen Console
40
P62 and P82 Touchscreen Consoles
40
Diagnostics Menu Access
40
Touchscreen Display Calibration Shortcut
41
Debug Information Report Shortcut
42
Navigating the Service Menus
44
P10, P30, P30I and P31 LED Consoles
44
P10, P30 and P31 Consoles
44
P30I Consoles
44
P80 and P82 Touchscreen Consoles
45
P62 Touchscreen Consoles
45
LED Console Standard Service Menus
46
Hardware Validation Diagnostics Tests Menu (51765761)
46
Club Settings Menu (5651565)
48
Information Display
50
Touchscreen Console Standard Service Menus
53
Service Settings Menu ( (51765761)
53
About Menu
54
Equipment Usage Menu
56
Maintenance Menu(1)
56
System Settings Menu
58
System Tests Menu
63
Club Settings (5651565)
64
Information Display
64
Adjustment Procedures
66
Available Adjustment Procedures
66
Drive Belt Tension and Alignment Adjustment
67
About
67
Specifications
67
Procedure
67
Running Belt Tension and Tracking Adjustment
72
About
72
Videos
72
Tools
72
Specification
72
Procedure
73
Lift Motor Calibration
79
About
79
Specifications
79
Procedure
79
How to Access the Lift Extension Tube & Jackscrew
84
Replacement Procedures
89
Available Replacement Procedures
89
Covers and Panels Replacement
90
About
90
Hood Cover Replacement
92
Hood Transition Cover Replacement
93
Trim Landing Covers Replacement
95
Trim End Cap Covers Replacement
98
Trim Side Cover Replacement
100
Dash Back Cover Replacement
103
Dash Front Cover Replacement
104
Dash Top and Bottom Cover Replacement
105
Side Arm Upper/Lower Covers Replacement
109
Power Cord Replacement
110
About
110
Procedure
110
ON/OFF Circuit Breaker Switch Replacement
112
About
112
Wire Diagram
113
Procedure
113
E-Stop "Emergency Switch" Replacement
116
About
116
Procedure
116
Motor Controller (MC) Replacement
117
About
117
MC Wire Diagram
119
MC Connector Definition
120
MC Status Light
125
Replacement Procedure
125
Motor Controller Fan Replacement
130
About
130
MC Fan Connector Definition
130
Drive Belt Replacement
135
About
135
Procedure
135
Drive Motor Replacement
140
About
140
Drive Motor Cable Schematic
141
Procedure
141
Drive Roller Replacement
149
About
149
Procedure
149
Take-Up Roller Replacement
154
About
154
Procedure
154
Removal
155
Installation
157
Running Belt and Deck Replacement Procedure
159
About
159
Procedure
159
Lift Motor Replacement
166
About
166
Videos
166
Specification
166
Lift Motor Fuse
166
Lift Motor Cable Schematic
167
Procedure
167
Lift Platform Replacement
177
About
177
Procedure
177
Troubleshooting
184
About
184
Introduction to Troubleshooting
184
Basic Troubleshooting Steps
184
Validate the Customer Reported Issue
185
Verify Input Power
185
Verify (Reproduce) the Customer Issue
186
Verify the Club Settings
186
Verify Service Bulletin and Software Update Incorporation
186
Verify Console Operation
187
Verify that There Are no Current Active Error Codes
188
Verify Hardware Validation Diagnostic Tests
188
Verify that There Are no New Error Codes
188
Standard Error Codes
190
About
190
Viewing Error Codes (Error Log & CPA Event Log)
191
Error Code and Troubleshooting Guide
191
Troubleshooting with Error Codes
192
Error Log & CPA Event Log
193
About
193
Error Log
194
CPA Event Log
196
Available System Troubleshooting Procedures
199
Contact Precor Customer Support at Support@Precor.com or 800.786.8404 with
199
Tripped Circuit Breaker
200
Input Power Troubleshooting
204
Console Power Troubleshooting
207
Communications Error Troubleshooting
210
Machine Controls Troubleshooting
212
Auto Stop Troubleshooting
214
E-Stop Not Communicating Troubleshooting
216
Heart Rate Monitor Troubleshooting
217
Drive Motor System Troubleshooting
220
Incline Lift System Troubleshooting
225
Error Code 40 "NO Lift Motion Detected
226
Possible Fault Causes
227
Running Belt Troubleshooting
231
Preventive Maintenance (PM)
235
About
235
PM Guides and Videos
235
Product PM Guides
235
PM Service Videos
237
Running Belt and Deck Cleaning Procedure
239
Videos
239
Procedure
239
Theory of Operation
242
What's New
242
TRM600, TRM700, TRM800 Feature/Components Comparison
242
Console Upper PCA and Base Lower PCA Operation
245
Console - Upper PCA Board (UPCA)
245
Base - Lower PCA Board (LPCA)
245
TRM600/700/800 Common Frame Overview
245
About
245
Ordering Parts
246
Common Frame Drive Roller
246
Common Frame Take-Up Roller
248
Common Frame Running Deck
250
Landing Trim End Cap Covers
251
Drive Belt Tension Adjustment
251
Dust Guard
252
System Wiring Diagram
254
System Wire Diagram
254
COMM Cable Wire Diagram
255
Console Wire Diagram
256
Power Entry Assemble Wire Diagram
257
Product Literature & Videos
258
Service & Maintenance Documentation
258
Precor Websites
258
Service Videos
259
Parts
261
About
261
Precor Connect Partner's Website
261
Exploded View Diagrams and Parts List
264
Exploded View Diagram
265
Parts List - TRM600-18, 120 V
272
Parts List - TRM600-18, 240 V
275
Appendix A : Edition Information
278
Edition
278
Additional Documentation
278
Copyright
278
Appendix B : Notices and Safety
279
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Precor Experience 600 Series Specifications
General
Brand
Precor
Model
Experience 600 Series
Category
Exercise Bike
Language
English
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