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Genisys ML-900
RITE-HITE Genisys ML-900 User Manual
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PRINTED IN U.S.A.
PUBLICATION NO. 1185-R1
COPYRIGHT 2004
AUGUST 2004
Effective 4/1/04
HL-900 Hydraulic
Dock Leveler
ML-900 Mechanical
Dock Leveler
AL-900 Air Powered
Dock Leveler
Dock Leveler
Owners Manual
By Rite-Hite
This Manual Covers Levelers Built After Serial Numbers:
ML Series:
04CD100001 and up
HL Series:
04CD120001 and up
AL Series:
04CD130001 and up
MADE IN THE U.S.A.
2
Table of Contents
Table of Contents
3
Notice to User
3
Safety Warning
4
Lockout/Tagout Procedures
4
Other Important Operational Safety Warnings
5
Safety Devices
6
Owner Responsibility
7
Operation Instructions Mechanical
8
Normal Operation
8
Below Dock Loading Operation
8
Mechanical Dock Leveler
8
Leveler Stored
9
Below Dock End Loading Operation
9
End Load Operation
9
Storing Leveler
9
Operation Instructions Powered Levelers
10
Powered Dock Leveler
10
Below Dock Operation
10
End Load Operation - Lip Position
11
Suggested Leveler Maintenance
12
Maintenance Procedures
12
Lip Assist Spring Adjustment
15
Main Lift Spring Adjustment
15
Mechanical Leveler Adjustments/Troubleshooting - Ml-900
15
Mechanical Leveler Troubleshooting
16
Hydraulic Leveler Adjustments
17
Hydraulic Powered Leveler Adjustments
17
Lip Stop Bolt
17
Optional Artd
17
Hydraulic Valve Adjustments
18
Shuttle Valve Adjustment
18
Shuttle Valve Nominal Setting
18
Sequence Valve Adjustment
19
Hydraulic Powered Leveler Troubleshooting
20
Hydraulic Schematic
21
Power Unit Assembly
21
Velocity Fuse
21
Hydraulic Leveler - Hydraulic Schematic
21
Lip Latch Bolt Adjustment
22
Pub. No. 1185-R1 - August
22
Air Powered Leveler Adjustments/Troubleshooting - Al-900
22
Air Powered Leveler Troubleshooting
23
Electrical Wiring Charts
24
Average Motor Loads (Amps)
24
Minimum Wire Size Chart for Various Line Lengths and Line Loads
24
Electrical Schematic - Hydraulic Leveler
25
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RITE-HITE Genisys ML-900 Specifications
General
Brand
RITE-HITE
Model
Genisys ML-900
Category
Lifting Systems
Language
English
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