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Stretch Wrapping Systems
ORBIT 16
Robopac ORBIT 16 User Manual
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USE AND MAINTENANCE MANUAL
ENG
Rotating ring band wrapping machine
ORBIT
16
Translation of the original instructions
Instructions
manual
code
:
3709301866.
0
English
Edition:
0616
Seria
l num
ber
|_|_|_|_|_|_|_|_|_|_|
A
ttentio
n
Read an
d und
erstand
these instru
ctions
before us
in
g
the machine.
Keep this handbook
for further consul
tation.
ROBOPAC S.p.A.
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 General Information
5
Purpose of the Manual
5
Manufacturer and Machine Identification
5
Terms and Definitions
6
Modes of Requesting for Assistance
7
Attached Documentation
7
How to Read the Directions for Use
7
2 Safety Information
8
General Safety Precautions
8
Safety Warnings for Handling and Installation
8
Safety Warnings for Use and Operation
9
Safety Warnings Related to Incorrect Use
9
Incorrect Use that Can be Reasonably Expected
9
Employer Obligations
10
Safety Warnings on Residual Risks
10
Safety Warnings for Regulations and Maintenance
10
Information and Safety Signals
11
3 Technical Information
14
Machine General Description
14
Description of the Operation Cycle
16
Total" Wrapping
16
Head - Tail" Wrapping
19
Complete" Wrapping and "Central Bands
21
Head-Tail" and "Central Belts" Wrapping
24
Head and Additional Bands" Winding
27
Safety Device Descriptions
29
Description of the Electrical Devices
31
Pneumatic Device Description
32
Accessories Available Upon Request (Optional)
33
Technical Specifications
33
Product Size
34
Processable Products Size (Base Guards)
34
Processable Products Size (Guards Muting)
35
Machine Dimensions
36
Coating
37
Surrounding Areas
37
Noise Level
37
Installation Environment Characteristics
38
4 Information on Handling and Installation Operations
39
Recommendations for Handling and Loading
39
Packing
39
Transport and Handling
40
Handling and Lifting
41
Machine Installation
41
How to Carry out the Standard Assembly
41
Carriers Installation
43
Recommendations for Connections
47
Pneumatic Connections
47
Electrical Connection
48
5 Information on Adjustments
49
Recommendations for Adjustments
49
Roller Guide Adjustments (Optional)
49
Pressure Unit Adjustment
50
Pressure Platen Pressure Adjustment
51
Friction Adjustment on Reel Carriage
52
Pre-Stretch Adjustment
53
6 About the Use
54
Recommendations for Operation and Use
54
Control Description
54
Display in Operation
55
Using the Panel
56
Main Page
57
Operator and Password Change Key
58
Default Password Reset
59
General Parameters Settings
60
Software Settings and Displays
62
Date and Time Setting
65
Description of Control Panel Manual Controls
65
Modification Mode Regarding the Settings
66
Written Editings and Values
67
Progressive Regulation of Values
67
Copy Recipes" Function
68
Cycle Parameter Setting (Recipe Composition)
69
Wrapping Cycle Reset
74
Machine Conditions
74
Machine Isolated from the Power Supplies
74
Machine on
74
Machine Ready for the Cycle
74
Machine Operation Preparation
74
Machine Starting
74
Putting the Rotating Ring in Phase
75
Film Spool Loading
76
Insert the Film in the Clamp
78
Cycle Start
79
Types of Stopping and Starting
79
Temporary Stop (Voluntary)
79
Electric Black-Out Stop
79
Production End Stop
80
Emergency Stop
80
Machine Stopped in Emergency Condition Because One of the Light Curtains Tripped
81
7 Maintenance Information
82
Maintenance Instructions
82
Maintenance Period Table
82
Condensate Discharge
83
Cleaning the Filter
84
Rotating Ring - Movement
84
Rotating Ring Retaining Wheels - Position Adjustment
85
Infeed Conveyor, Outfeed Conveyor - Belt Adjustment
85
Machine Cleaning
86
8 Troubleshooting
87
Some Suggestions on Operation
87
Alarm Messages
87
9 Spare Parts Replacement Information
90
Recommendations for Replacing Parts
90
Film Cutting Blade Replacement
90
List of Essential Spare Parts
91
Machine Disposal and Scraping
91
10 Enclosed Documentation
92
Warranty Conditions
92
Pneumatic Circuit Diagram (250 Coil)
93
Pneumatic Circuit Diagram (500 Coil)
94
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Robopac ORBIT 16 Specifications
General
Brand
Robopac
Model
ORBIT 16
Category
Stretch Wrapping Systems
Language
English
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