Name: Royal Enfield CO
Brand: Royal Enfield
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ROYAL ENFIELD 350cc O.H.V. WORKSHOP MANUAL

Page 1

WORKSHOP

MAINTENANCE MANUAL

FOR THE

ROYAL ENFIELD

350 c.c. O.H.V.

MOTOR CYCLES

MODELS CO,WD/CO

and WD/CO/B

HITCHCOCK’S MOTORCYCLES

ROSEMARY COURT

OLDWICH LANE WEST

CHADWICK END

SOLIHULL

B93

0EY ENGLAND

Telephone 01564 783 192

Fax 01564 783 313

e-mail:

info@hitchcocksmotorcycles.com

Web: hitchcocksmotorcycles.com

www.hitchcocksmotorcycles.com

Default Chapter3
- Table of Contents3
List of Illustrations4
List of Tools7
Data7
Periodical Attentions7
Engine7
- Decarbonising7
- Timing Gear9
- Complete Overhaul10
- Lubrication System17
Transmission19
- Gearbox19
- Clutch22
- Chains23
Wheels23
- Removal and Replacement23
- Tyres23
- Rims24
- Spokes24
- Brakes24
- Wheel Bearings24
- Cush Drive Rubbers25
Frame and Fork25
- Alignment of Wheels25
- Adjustment of Fork Links25
- Worn Swivel Pins or Bushes25
- Adjustment of Steering Head26
- Detail of Fork and Steering Head Adjustments26
  - Dismantling and Reassembling Steering Head27
  - Steering Damper27
Carburettor27
- Adjusting Slow Running27
- Dismantling Carburettor27
- Causes of High Petrol Consumption27
- Section of Amal Carburettor28
- Contact Breaker Mechanism Cover Removed29
Lighting and Ignition System29
Magneto 54-6729
- Lubrication of Contact Breaker Mechanism29
- Cleaning Contact Breaker29
- Adjustment of Contact Breaker29
- Cable 5729
- Pick up29
- Suppressor and Immobilizer29
- Magneto Drive29
- Detail of Magneto Earth Brush30
- Exploded View of Magneto30
- Use of Jig for Magneto Slipping Clutch30
  - Test and Repair of Magneto31
  - Reassembly of Magneto31
- Contact Breaker Body and Tappet31
- Contact Breaker End Plate31
  - Reassembling and Testing Slipping Clutch32
Sparking Plug32
- Dismantling, Cleaning and Setting32
- Testing32
- Connections to Voltage Regulator34
Charging Circuit32
- Magneto Slipping Clutch32
Dynamo 71-8134
- Removal34
- Dismantling34
- Cleaning Commutator and Brushes34
- Regulator Terminals34
- Commutator and Brush Gear35
- Exploded View of Dynamo35
- Testing Brush Springs for Tension35
- Undercutting Mica35
Regulator and Cutout36
- Description36
- Adjustment36
- Cleaning Contacts36
- Mechanical Setting36
- Adjustment of Cut-Out37
- Regulators for Use with NIFE Batteries37
Ammeter37
- Removal and Replacement37
- Ammeter Faults37
Battery37
- Topping up37
- Checking Conditions37
- Cleaning37
- Earthing Connections37
- Charging38
- Cables38
Headlamp38
- Removing Lamp Front and Reflector38
- Setting and Focussing38
- Cleaning38
- Bulbs38
- Headlamp-Reflector Partially Removed38
- Tail Lamp38
- Tail Lamp-Cap Removed38
- Electric Horn39
  - General39
  - Method of Adjusting39
- Lighting Switch39
Lubrication Chart40
- Drift for Removing Driving Gear Bearing43
- Drift for Removing Mainshaft Ball Bearing43
- Drift for Refitting Mainshaft Ball Bearing45
- Exploded View of Camshaft46
- Exploded View of Foot Change Mechanism47
- Exploded View of Kickstarter Mechanism48

Brand	Royal Enfield
Model	CO
Category	Motorcycle
Language	English

Royal Enfield CO User Manual

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Royal Enfield CO Specifications

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