Name: Royal Enfield ELECTRA
Brand: Royal Enfield
Rating: 4 (1 reviews)

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Watsonian Squire Ltd, 70 Northwick Business Centre, Blackley, Glos, GL56

9RF

Telephone: 01386 700907

Fax: 01386 700738

E-mail: sales@watsonian-squire.com

Web site: www.royal-enfield.com

www.hitchcocksmotorcycles.com

Preparation for Service4
Service Bulletins4
Important Notice4
Salient Features13
Easy to Handle and Ride13
High Performance13
Stable and Safe Motorcycling13
Four Stroke Cycle Operation14
Technical Specification15
List of Special Tools and Its Application19
Special Tools and Its Application20
General Tools28
Measuring Instruments30
Lubrication System35
Oil Flow Chart35
Preventive Maintenance37
Running in39
Recommended Lubricants39
Specifications39
Service Data40
Torque Specification49
Periodical Maintenance50
Engine Oil52
Oil Change52
Level Check52
Fitting Procedure53
Push Rod Adjustment53
Eccentric Cam Spindle54
Spark Plug Cleaning55
Air Filter Cleaning55
Inspection55
Throttle Cable Free Play Adjustment56
CV Carburetor Tuning56
Float Height Adjustment56
Decompressor Setting57
Decarbonising57
Cylinder Head57
Exhaust Bend Pipe57
Primary Chain Tension Adjustment58
Chemical Method58
Clutch58
Oil Level Check58
Oil Change58
Gear Box End59
Clutch Cable Free Play59
Clutch Operating Mechanism59
Lever End59
Gear Box Oil60
Pedal Play Adjustment60
Brake Pedal Spindle60
Rear Brake60
Battery61
Rear Shock Absorbers Adjustments61
Electrolyte Level Checking61
Terminal Cleaning61
Rear Chain62
Specific Gravity Checking62
Slackness Adjustment62
Front Fork63
Disc B Rake Fluid Level Check63
Steering Play Adjustment64
Brake Cam Greasing64
Steering Ball Race Lubrication65
Wheel Alignment Check65
Cleaning and Assembly Precautions66
Engine69
Removal of Petrol Tank71
Engine Disassembly71
Seat Removal72
De-Compressor Cable Removal72
Clutch Cable Removal73
Removal of Throttle Cable73
Removal of Carburetor74
Removal of Silencer Along with Exhaust Pipe74
Removal of E-Start Motor75
Battery Removal76
Removal of Chain Case Outer77
Removal of Rotor Assembly77
Removal of Chain Adjuster78
Removal of Clutch Assembly78
Chain Case Inner Removal79
Removal of Cylinder Head80
Barrel Removal80
Removal of Drive Chain81
Piston Removal81
Removal of Side Stand81
Removal of Rear Brake Switch82
Gear Box Removal83
Dismantling Crank Case Assembly84
Timing Cover84
Timing Gears85
Crank Shaft Removal85
Disassembly86
Bearings86
Crank Case Cleaning86
Tappet Cover87
Tappet87
Tappets88
Cleaning88
Service Data Chart for Engine89
Engine Assembly90
Crank Case Timing Side90
Crank Shaft92
Timing Gears94
Timing Cover94
Piston Assembly97
Cylinder Barrel99
Cylinder Head99
Crank Shaft Assembly103
Piston Assembly105
Cylinder Head Assembly106
Rocker Cover107
Valve Timing108
Tappet Door109
Rocker Oil Pipe110
Electric Start111
Principle of Electric Start113
Tightening Torque113
Dismantling Procedure113
Working Principle113
Dismantling of Chain Case Front Half114
Dismantling of Alternator Assembly115
Dismantling Clutch Assembly115
Dismantling of Woodruff Key & Tensioner115
Dismantling Chain Case Back Half116
Dismantling Clutch Center116
Dismantling of Chain Case Sub Assembly116
Assembly Procedure118
Drive Cover Sub Assembly118
Sprag Clutch Assembly118
Sub Assembly of Chain Case Inner119
Assembly of Chain Case Inner on Engine120
Assembly of Engine Sprocket & Clutch Drum121
Assembly of Clutch121
Assembly of Alternator122
Assembly of Starter Motor on Vehicle122
Assembly of Chain Case Front Half122
Wiring Diagram123
Starter and Charging Circuit123
Checking Methods for Electrical Parts124
Starter Relay124
Clutch Switch124
Starter Switch124
Do's and Don'ts124
Troubleshooting125
5 Speed Gearbox127
Blow up View of 5 Speed Gear Box129
Gears Operating Positions - 5 Speed130
Oil Changing Procedure132
Dismantling of Gear Box Assy. from Engine132
Level Check132
Carrier Plate Assy Removal133
Gear Change Lever Assy Removal133
Gear Assembly, Removal134
Lay Shaft Sub Assembly136
Main Shaft Sub-Assy.136
Sequence of Assembly136
Sub Assembly Selector Fork136
Rocker Shaft Assembly139
Sub Assembly End Cover141
Inspection and Service Limits142
O Rings, Oil Seals, Matting Parts142
Selector Forks142
Cam Plates142
Thrust Washers143
Circlip143
Tab Washer143
Schematic Diagram TCI System147
TCI System147
The Advantages of the TCI148
Contact Circuit149
Fit and Forget System149
Safety Features149
Ignition Circuit Bullet Electra149
Starter and Charging Circuit - Bullet Electra150
Complete Circuit150
Checking Procedure Stator Oil151
Checking Procedure Pulsar Coil151
Ignition Coil151
Relay Starter152
Starter Motor152
Specification152
CV Carburetor153
Blow up View CV Carburetor155
Functions of Carburetor156
Fuel Inlet and Float System156
Starter System157
Pilot System157
Main System158
Assembling Procedure159
Tightening Torque Specification160
Maintenance Tips160
Service Guidelines160
Troubleshooting161
Procedure for Setting Idling Speed and CO%162
Procedure for Checking CO%163
PAV on Vehicle Blow up View163
Working Principle of Secondary Air Valve164
Front Fork Working Principle167
Front Fork Disassembly168
Front Fork Assembly169
Steering Disassembly169
Assembly of Steering171
Gas Filled Shock Absorber172
Steering Stem Adjustment172
Removal and Assembly of Rear Shock Absorber173
Recharging of Shock Absorbers173
Adjustment of Shock Absorbers173
Chain Stay173
Centre Stand175
Wheels & Brakes177
Front Wheel Removal179
Front Wheel Assembly179
Rear Wheel Removal180
Brake Drum Assembly180
Draining the Old Brake Fluid182
Disc Brake182
Bleeding Procedure182
Manual Bleeding185
Bleeding - Alternate Method186
Disassembly Master Cylinder187
Assembly Master Cylinder190
General Instructions192
Disc Inspection192
Service Manual Caliper193
Dismantling Caliper193
Caliper Assembly195
Electricals199
Electrical Symbols201
Battery Construction201
Initial Charge202
Electrolyte202
Preparation202
Temperature of Electrolyte203
Recharge a Used Battery203
Soaking Period203
Charging Procedure203
Maintenance204
Indication of Full Charge204
Specific Gravity205
Voltage205
Battery Problems206
Common Problem Experienced in Field206
Sulphation206
Hydration206
Spark Plug207
Heat Range207
Hot Plug207
Corrective Action207
Cold Plug208
Spark Plug Electrode Temperature208
No Gasket209
Two Gasket209
Spark Plug Face Indication210
Spark Plug Maintenance211
Checking Procedure212
Ignition Coil212
Engine Difficult / Does Not Start217
Method of Checking Oil Circulation223
Check for Oil Leakage at Valve Guide223
White Smoke223
Low Mileage224
Engine over Heating225
Flame at the Carburetor227
Flame at the Silencer227
Gear Hand / Not Engaging228
False Neutral230

Brand	Royal Enfield
Model	ELECTRA
Category	Motorcycle
Language	English

Royal Enfield ELECTRA User Manual

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Royal Enfield ELECTRA Specifications

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