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SEW-Eurodrive R Seriees User Manual
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*26876957_0821*
Drive Technology \ Drive Automation \ System Integration \ Services
Assembly and Operating
Instructions
Explosion-Proof Gear Units
R.., F.., K.., S.., and SPIROPLAN
®
W.. Series
Edition 08/2021
26876957/EN
2
Table of Contents
Table of Contents
3
General Information
6
About this Documentation
6
Structure of the Safety Notes
6
Rights to Claim under Limited Warranty
7
Product Names and Trademarks
7
Copyright Notice
8
Safety Notes
9
Preliminary Information
9
Duties of the User
9
Target Group
9
Designated Use
10
Other Applicable Documentation
11
Safety Note for Working in Potentially Explosive Areas
11
Transportation/Storage
11
Installation/Assembly
12
Startup/Operation
12
Cleaning
12
Inspection/Maintenance
12
Gear Unit Structure
13
Basic Structure of Helical Gear Units R..07 - R..167
13
Basic Structure of Parallel-Shaft Helical Gear Units F..27 - F..157
14
Basic Structure of Helical-Bevel Gear Units K
15
Basic Structure of Helical-Bevel Gear Units K..19/K..29
16
Basic Structure of Helical-Bevel Gear Units K..39/K..49
17
Basic Structure of Helical-Worm Gear Units S..37 - S..97, S..37P - S..97P
19
Basic Structure of SPIROPLAN Gear Units W
21
Basic Structure of SPIROPLAN
21
Nameplate/Type Designation
24
Type Designation
28
Mechanical Installation
32
General Information
32
Gear Units/Gearmotors in Explosion-Proof Design II2GD and II3GD
33
Prerequisites for Installation
34
Required Tools/Resources
35
Installation Tolerances
35
Directions of Rotation
36
Installing the Gear Unit
38
Gear Unit with Solid Shaft
48
Torque Arms for Shaft-Mounted Gear Units
51
Mounting Shaft-Mounted Gear Units with Splined Hollow Shaft
57
Shaft-Mounted Gear Unit with Keyway
58
Shaft-Mounted Gear Unit with Shrink Disk
64
Shaft-Mounted Gear Unit with Torqloc
68
Cover
81
Ams
89
AQS.. Adapter
90
Adapter with AR Slip Clutch
95
AD Input Shaft Assembly
98
Direct Mounting of a Motor on a Gear Unit
102
Accessory Equipment
105
Startup
120
Checklists
120
Inverter-Operated Gearmotors
121
Checking the Oil Level
121
Pseudo-Leakage at Shaft Seals
121
Measuring Surface and Oil Temperature
122
Helical-Worm Gear Units and SPIROPLANW Gear Units
123
Helical/Parallel-Shaft Helical/Helical-Bevel Gear Units
124
Gear Units with Backstop
124
Speed Monitoring
126
Installation and Adjustment of the WEX Speed Monitor
126
Installation of the Voltage Encoder
130
Inspection/Maintenance
132
Wearing Parts
134
Inspection/Maintenance Intervals
136
Lubricant Change Intervals
137
Servicing the AL../AMS../AQS.. Adapter
137
AR Adapter Maintenance
138
Maintenance of AR Adapter with Slip Clutch
138
AD Input Shaft Assembly Maintenance
143
Inspection/Maintenance of the Gear Unit
144
Mounting Positions
163
Designation of the Mounting Positions
163
Churning Losses and Thermal Rating
164
Change of Mounting Position
164
Gear Unit in Pivoted Mounting Position (Dynamic)
165
Gear Unit in Pivoted Mounting Position (Stationary)
165
Universal Mounting Position M0
165
Mounting Position Sheets
166
Technical Data
203
Extended Storage
203
Lubricants
205
Malfunctions and Remedies
220
Gear Units
221
AMS../AQS../AL.. Adapter
222
AD Input Shaft Assembly
222
4
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SEW-Eurodrive R Seriees Specifications
General
Brand
SEW-Eurodrive
Model
R Seriees
Category
Industrial Equipment
Language
English
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