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Sharp R-220BW User Manual

Sharp R-220BW
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11
R-203BW
R-209BK
R-220BW
B POWER TRANSFORMER TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of
the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 124 ohms; the resistance of the filament coil should be less than 1 ohm.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance
the magnetron is grounded and must be replaced.
6. Reconnect all leads removed from components during testing.
7. Reinstall the outer case (cabinet).
8. Reconnect the power supply cord after the outer case is installed.
9. Run the oven and check all functions.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted).
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD
BE OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test
should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following
components or wiring: silicon rectifier, high voltage capacitor and power transformer. This test will require
a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type
temperature tester. For accurate results, the following procedure must be followed carefully:
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with
a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through
the water until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60
seconds cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand
of a watch or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the
thermometer or thermocouple through the water until the maximum temperature is recorded.
4. Subtract the cold water temperature from the hot water temperature. The normal result should be 18
to 33˚F(10 to 18.3˚C) rise in temperature. If the water temperatures are accurately measured and
tested for the required time period the test results will indicate if the magnetron tube has low power
output (low rise in water temperature) which would extend cooking time or high power output (high
rise in water temperature) which would reduce cooking time. Because cooking time can be adjusted
to compensate for power output, the magnetron tube assembly should be replaced only if the water
temperature rise test indicates a power output well beyond the normal limits. The test is only accurate
if the power supply line voltage is 120 volts and the oven cavity is clean.

Questions and Answers:

Sharp R-220BW Specifications

General IconGeneral
TypeMicrowave Oven
Control TypeMechanical
TurntableYes
ColorWhite
Turntable Diameter245 mm
Cooking Levels5
Capacity20 L
Power Output800 W

Summary

Precautions for Microwave Exposure

Before Servicing

Safety precautions and checks before servicing microwave ovens to avoid exposure.

Warning to Service Personnel

Microwave Measurement Procedure

Leakage Test Requirements

Specifies limits and standards for microwave radiation leakage.

Preparation for Testing

Outlines necessary steps before conducting microwave leakage tests.

Leakage Test Procedure

Details the method for performing the closed-door microwave leakage test.

Product Description

Product Specifications

Lists the technical specifications for the microwave oven models.

General Information

Grounding Instructions

Provides essential guidance on the proper grounding of the appliance.

Oven Operation

Description of Operating Sequence

Explains the sequence of component functions during oven operation.

Power Level Cooking Modes

Details the various variable power cooking modes and their operation.

Troubleshooting and Test Procedures

Troubleshooting Guide

A guide for identifying and resolving common oven malfunctions.

Component Test Procedures

Step-by-step instructions for testing individual oven components.

Touch Control Panel

Outline of Touch Control Panel Assembly

Describes the functional units comprising the touch control panel.

LSI Signal Description

Details the signals and pin functions of the LSI chip.

Component Replacement and Adjustment

High Voltage Component Safety Warnings

Critical safety warnings for servicing high-voltage parts.

Outer Case Removal Procedure

Step-by-step instructions for safely removing the oven's outer case.

Magnetron Removal and Installation

Procedure for removing and reinstalling the magnetron component.

High Voltage Component Removal

Instructions for removing high voltage capacitor and rectifier assembly.

Power Transformer Removal

Steps for removing and reinstalling the power transformer.

Door Interlock Switch Adjustment

Procedures for adjusting door sensing, secondary interlock, and monitor switches.

Wiring Diagram

Pictorial Diagram of Components

Visual representation of the oven's electrical components and connections.

Control Panel Circuit Diagram

Schematic illustrating the circuitry of the control panel assembly.

Printed Wiring Board Layout

Diagram showing the placement and connections of components on the PWB.

Parts List

Electric Parts List

List of electrical components with part numbers and codes.

Cabinet Parts List

Lists all parts related to the oven's cabinet and structure.

Control Panel Parts List

Catalog of components specific to the touch control panel.

Door Parts List

Lists components that make up the oven door assembly.

Miscellaneous Parts List

Includes items like instruction books, harnesses, and labels.

Screws and Washers List

Enumerates the various types of screws and washers used.

Packing and Accessories

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