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SIMOGEAR BA 2030
Siemens SIMOGEAR BA 2030 User Manual
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Table of Contents
Default Chapter
5
Table of Contents
5
1 General Information and Safety Notes
9
General Information
9
Copyright
11
Intended Use
12
Installation Notes
13
Geared Motor with Encoder for Safety-Relevant Applications
15
Obligations of the User
15
The Five Safety Rules
17
Particular Types of Hazards
17
2 Technical Description
19
General Technical Description
19
Shaft Seals
21
Cooling
21
Rating Plate
22
Surface Treatment
22
General Information on Surface Treatment
22
Painted Version
23
Primed Version
25
ATEX Ignition Hazards in Accordance with DIN en 80079-37
26
3 Incoming Goods, Transport, and Storage
27
Incoming Goods
27
Transport
27
General Information on Transport
27
Fastening for Suspended Transport
28
Storage
29
General Information for Storage
29
Storage up to 36 Months with Long-Term Preservation (Optional)
30
General Notes for Storage up to 36 Months
30
Gearbox Filled with Operating Oil and Anti-Corrosive Agent
30
Gearbox Completely Filled with Oil
30
4 Installation
31
Unpacking
31
General Information on Installation
31
Thread Sizes and Tightening Torques for Fastening Bolts
33
Gearbox with Foot Mounting
34
Gearbox with Flange Fastening
35
Gearboxes in Foot or Flange Version
36
Mounting an Input or Output Element on the Gearbox Shaft
37
Removing and Installing the Protection Cover
39
Installing and Removing the Shaft-Mounted Gearbox
41
General Information on Installing the Shaft-Mounted Gearbox
41
Hollow Shaft with Parallel Key
42
Mounting the Hollow Shaft with Parallel Key
42
Removing the Hollow Shaft with Parallel Key
43
Hollow Shaft with Shrink Disk
45
Mounting the Hollow Shaft with Shrink Disk
45
Mounting the Shrink Disk
46
Pulling off the Shrink Disk
49
Cleaning and Lubricating Shrink Disks
49
SIMOLOC Assembly System
50
General Notes for the SIMOLOC Assembly System
50
Installing SIMOLOC
51
Removing SIMOLOC
53
Hollow Shaft with Splines
54
Torque Arms with Shaft-Mounted Gearboxes
55
General Information Regarding Torque Arms
55
Mounting Torque Arms on Parallel Shaft Gearboxes
56
Mounting Torque Arms on Bevel Gearboxes and Helical Worm Gearboxes
57
5 Commissioning
59
General Information for Commissioning
59
Checking the Oil Level Prior to Commissioning
59
Mount the Oil Expansion Unit
60
Installing the Oil Temperature Monitoring Device
62
Options of the Vlplus Heavy-Duty Bearing System
63
Automatic Regreasing Device
63
Dry-Well Version with Oil Sensor
66
6 Operation
67
7 Faults, Causes and Remedies
69
8 Service and Maintenance
73
General Notes about Maintenance Work
73
Parts Subject to Wear
75
Checking and Changing Lubricants
76
General Safety Notes
76
Checking the Oil Level
78
Check the Oil Level for Tandem Gearboxes in Mounting Position M4
80
Checking the Oil Level Using the Oil Sight Glass (Optional)
83
Checking the Oil Level Using the Oil Dipstick (Optional)
83
Checking the Oil Quality
84
Changing the Oil
85
General Safety Notes for Changing the Oil
85
Draining the Oil
86
Flushing the Gearbox When Changing between Incompatible Oils
86
Filling in Oil
88
Topping up with Oil
89
Change the Roller Bearing Grease
89
Service Life of the Lubricants
90
Recommended Lubricants
92
Lubrication of the Xlplus and Vlplus Heavy-Duty Bearing Systems
96
Replace Bearings
98
Checking the Gearbox for Leaks
99
Replacing the Vent Valve
100
Checking the Oil Level Sensor (Optional)
100
Cleaning the Gearbox
100
Checking Tightness of Fastening Bolts
101
Inspecting the Gearbox
102
Replacing the Hose of the Oil Expansion Unit
102
9 Disposal
103
10 Technical Data
105
Type Designation
105
Rating Plate Data
107
General Technical Data
107
SIMOGEAR Gearbox Rating Plate
107
Rating Plate SIMOGEAR Geared Motors Without a UL/CSA Design
108
Rating Plate SIMOGEAR Geared Motors with a UL/CSA Design
110
Rating Plate SIMOGEAR Geared Motors for Converter Operation
111
Rating Plate, SIMOGEAR Geared Motors with Synchronous-Reluctance Motor and SINAMICS G110M
112
Rating Plate for ATEX Version Gearboxes
115
Weight
116
Sound Energy Level
116
Mounting Positions
117
General Notes on Mounting Positions
117
Single-Stage Helical Gearboxes
118
Two- and Three-Stage Helical Gearbox
120
Parallel Shaft Gearbox
127
Bevel Gearbox
133
Helical Worm Gearbox
142
Tandem Gearboxes - Intermediate Helical Gearboxes
151
Oil Quantities
153
Helical Gearbox
154
Parallel Shaft Gearbox
155
Bevel Gearbox
156
Helical Worm Gearbox
158
Tandem Gearbox - Intermediate Helical Gearbox
159
Two- and Three-Stage Helical Gearboxes
159
Parallel Shaft Gearboxes
160
Bevel Gearbox
162
Helical Worm Gearboxes
164
11 Spare Parts
165
Stocking of Spare Parts
165
Spares on Web
166
Lists of Spare Parts
167
Helical Gearbox E, Sizes 39 - 149
167
Helical Gearbox D / Z, Sizes 19 - 189
169
Parallel Shaft Gearbox F, Sizes 29 - 189
171
Bevel Gearbox B, Sizes 19 - 49
173
Bevel Gearbox K, Sizes 39 - 189
175
Helical Wor M Gearbox C, Sizes 29 - 89
177
SIMOLOC Assembly System, Sizes 29 - 89
179
Xlplus and Vlplus Heavy-Duty Bearing S Ystems, Sizes 89-169
181
12 Declaration of Incorporation, Declaration of Conformity
183
13 Your Suggestions
205
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Siemens SIMOGEAR BA 2030 Specifications
General
Brand
Siemens
Model
SIMOGEAR BA 2030
Category
Industrial Equipment
Language
English
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