Subaru EX40 Service Manual

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Step Parts to remove Remarks and procedures Fasteners
5
Muffler and Muffler cover (1) Remove the muffler cover from the muffler.
(2) Remove the muffler from the cylinder head. Take
care not to lose the gasket.
*
Take care not to cut your hand with the muffler
gasket.
*
Seal the exhaust port with adhesive tape or plug
it with cloth to prevent nuts and other objects from
falling inside.
12 mm box spanner
10 mm box spanner or
spanner
M6 x 8 mm : 4 pcs.
M8 nut : 2 pcs.
M8 x 12 mm : 1 pc.
6
Fuel tank (1) Remove the fuel tank mounting nuts and bolts from
the crankcase.
(2) Disconnect fuel hose from the strainer to carburetor
side. Remove the bolt for fuel strainer.
(3)Remove the fuel tank from the crankcase.
12 mm box spanner
12 mm spanner
M8 nut : 2 pcs.
M8 x 25 mm : 2 pcs.
- screwdriver
10 mm box spanner
M6 x 12 mm : 1 pc.
MUFFLER COVER
MUFFLER
M8 x 12
BOLT : 1 pc.
M8 NUT
: 2 pcs.
M6 x 8 FLANGE BOLT : 4 pcs.
GASKET(It has two faces)
M8 NUT : 2 pcs.
FUEL TANK
A
A
M8 x 25
BOLT : 2 pcs.
Seal the exhaust port with adhesive
tape or plug it with cloth.
STEP 5
STEP 6
FUEL STRAINER
M6 x 12 BOLT : 1 pc.
Fig.5-6
Fig.5-5

Subaru EX40 Specifications

General

Compression Ratio	8.5:1
Fuel System	Carburetor
Ignition System	Transistorized magneto ignition
Starting System	Recoil starter
Lubrication System	Splash