Name: Suzuki 1996 AP50T
Brand: Suzuki
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Group Index2
Component Parts and Work to be Done3
Symbol4
General Information5
Warning/Caution/Note6
General Precautions6
Serial Number Location8
Fuel8
Engine Oil8
Final Gear Oil9
Brake Fluid9
Front Fork Oil9
Break-In Procedures9
Information Labels10
Specifications11
Dimensions and Dry Mass11
Chassis11
Country or Area12
Periodic Maintenance13
Periodic Maintenance Schedule14
Periodic Maintenance Chart14
Lubrication Points15
Maintenance and Tune-Up Procedure16
Battery16
Hydrometer16
Air Cleaner17
Cylinder Head and Cylinder18
Spark Plug18
Spark Plug Gap18
Carburetor19
Throttle Cable Play19
Engine Idle R/Min19
Fuel Line19
Brakes20
Front Brake Fluid Level20
Front Brake Pads20
Bleeding Air from the Brake Fluid Circuit21
Rear22
Brake Shoe Wear22
Steering22
Front Fork22
Rear Suspension23
Tires23
Tire Pressure23
Tire Tread Condition23
Cylinder Head Nuts and Exhaust Pipe Bolt and Nut24
Chassis Bolts and Nuts24
Automatic Clutch Inspection26
Initial Engagement Inspection26
Clutch Lock-Up Inspection26
Engine27
Engine Removal29
Engine Remounting31
Engine Disassembly32
Engine Components Inspection and Servicing39
Bearings39
Oil Seals39
Crankshaft42
Crankshaft Runout42
Condition of Big End Bearing42
Conrod Small End I.D.42
Clutch and Movable Driven43
Disassembly43
Clutch Shoe45
Driven Face Spring45
Driven Face Pin and Oil Seal46
Driven Face46
Reassembly46
Movable Drive47
Roller and Sliding Surface47
Drive Belt48
Cylinder Head48
Cylinder48
Cylinder Gauge Set48
Piston49
Cylinder to Piston Clearance49
De-Carboning49
Piston Pin Bore50
Piston Pin O.D.50
Piston Rings50
Reed Valve51
Engine Reassembly52
Bushings53
Rear Axle Shaft56
Transmission58
Starter Pinion and Starter Gear60
Kick Starter63
Fuel and Lubrication System66
Fuel Valve67
Fuel Tank and Oil Tank68
Fuel Tank and Oil Tank Cushions69
Needle Valve Inspection73
Float Height Adjustment73
Oil Pump75
Air Bleeding75
Checking Oil Pump75
Leg Shield and Frame Cover77
Leg Shield Removal78
Frame Cover Removal79
Front Wheel80
Speedometer Gearbox Dust Seal81
Wheel Bearings81
Wheel82
Tire82
Front Axle82
Wheel Bearing82
Brake Disc83
Speedometer Gearbox83
Front Brake84
Brake Pad Replacement85
Brake Fluid Replacement85
Caliper Removal and Disassembly86
Caliper Inspection87
Caliper Reassembly and Remounting87
Caliper87
Disc Inspection88
Master Cylinder Removal and Disassembly88
Master Cylinder Reassembly and Remounting90
Fork Spring93
Inner and Outer Tubes93
Damper Rod Ring93
Damper Rod Bolt94
Oil Seal94
Fork Oil94
Stopper Ring95
Handlebar Cover96
Steering Stem98
Inner Races100
Steel Ball100
Steering Stem Nut101
Rear Wheel, Brake and Shock Absorber102
Brake Drum103
Rear Shock Absorber103
Brake Shoe103
Electrical System105
Cautions in Servicing106
Connector106
Coupler106
Clamp106
Connecting Battery107
Wiring Procedure107
Using Pocket Tester107
Location of Electrical Components108
Charging and Lighting System109
Battery Runs down Quickly109
Charging Output Check110
No-Load Performance111
Stator Coils111
Regulator/Rectifier111
Starter System Description112
Starter Motor will Not Run112
Starter Motor Inspection114
Carbon Brushes114
Commutator114
Armature Coil114
Starter Relay Inspection115
Pocket Tester115
Ignition System116
No Spark at Plug116
CDI Unit and Ignition Coil Inspection117
Checking with Electro Tester117
Checking with Suzuki Pocket Tester117
Magneto Exciting Coil117
Speedometer118
Fuel Meter and Gauge119
Fuel Meter Inspection119
Fuel Gauge Inspection119
Oil Level Indicator Switch120
Thermoelement120
Switches121
Ignition Switch121
Horn Button121
Lighting Switch121
Initial Charging122
Filling Electrolyte122
Charging Time122
Confirmation for Date of Manufacture122
Recharging Operation Based on S.G. Reading123
Service Life124
Servicing Information128
Wiring Diagram135
Wire, Cable and Hose Routing139
Wire Routing139
Cable Routing141
Carburetor and Fuel Hose Routing142
Special Tools147
Tightening Torque149
Tightening Torque Chart150
Service Data151
Ap50T155

Brand	Suzuki
Model	1996 AP50T
Category	Scooter
Language	English

Suzuki 1996 AP50T User Manual

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Suzuki 1996 AP50T Specifications

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