Suzuki LT-A400F Service Manual

Table of Contents 4- i
4
Section 4
CONTENTS
Brake
Precautions .................................................4-1
Precautions............................................................. 4-1
Precautions for Brake System .............................. 4-1
Brake Fluid Information ......................................... 4-1
Brake Control System and Diagnosis ... 4A-1
Schematic and Routing Diagram........................4A-1
Front Brake Hose Routing Diagram ....................4A-1
Brake Cable Routing Diagram ............................4A-2
Diagnostic Information and Procedures............4A-3
Brake Symptom Diagnosis.................................. 4A-3
Repair Instructions ..............................................4A-3
Brake Pedal Adjustment .....................................4A-3
Front Brake Light Switch Inspection ................... 4A-3
Rear Brake Light Switch Inspection .................... 4A-4
Rear Brake Light Switch Inspection and
Adjustment ........................................................ 4A-4
Parking / Rear Brake Light Switch Inspection.....4A-5
Parking Brake Switch Inspection ........................4A-5
Brake Fluid Level Check ..................................... 4A-5
Front Brake Hose Inspection .............................. 4A-5
Air Bleeding from Front Brake Fluid Circuit......... 4A-5
Brake Fluid Replacement.................................... 4A-6
Front Brake Hose Removal and Installation........4A-7
Rear Brake Cable Removal and Installation ....... 4A-7
Front Brake Master Cylinder Components.......... 4A-8
Front Brake Master Cylinder Assembly
Removal and Installation...................................4A-8
Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly ............................ 4A-10
Front Brake Master Cylinder Parts Inspection .. 4A-11
Parking / Rear Brake Lever Removal and
Installation....................................................... 4A-11
Rear Brake Pedal Construction ........................ 4A-12
Rear Brake Pedal Removal and Installation .....4A-12
Specifications.....................................................4A-13
Service Data (LT-A400/F, LT-F400/F) ..............4A-13
Tightening Torque Specifications......................4A-14
Special Tools and Equipment ...........................4A-14
Recommended Service Material .......................4A-14
Special Tool ...................................................... 4A-14
Front Brakes ............................................ 4B-1
Precautions...........................................................4B-1
Precautions for Front Brakes ..............................4B-1
Repair Instructions ..............................................4B-1
Front Brake Components ....................................4B-1
Front Brake Pad Inspection.................................4B-2
Front Brake Pad Replacement............................4B-2
Front Brake Caliper Removal and Installation.....4B-3
Front Brake Caliper Disassembly and
Assembly...........................................................4B-4
Front Brake Caliper Parts Inspection ..................4B-6
Front Brake Disc Removal and Installation .........4B-7
Front Brake Disc Inspection ................................4B-8
Specifications.......................................................4B-8
Service Data (LT-A400/F, LT-F400/F) ................4B-8
Tightening Torque Specifications........................4B-9
Special Tools and Equipment .............................4B-9
Recommended Service Material .........................4B-9
Special Tool ........................................................4B-9
Rear Brakes.............................................. 4C-1
Precautions...........................................................4C-1
Precautions for Rear Brake.................................4C-1
Schematic and Routing Diagram........................4C-1
Rear Brake Breather Hose Routing Diagram......4C-1
Repair Instructions ..............................................4C-2
Rear Brake Components.....................................4C-2
Rear Brake Construction.....................................4C-3
Rear Brake Shoe Inspection ...............................4C-3
Rear Brake Disassembly and Assembly .............4C-3
Rear Brake Related Parts Inspection..................4C-8
Specifications.......................................................4C-9
Service Data (LT-A400/F, LT-F400/F) ................4C-9
Tightening Torque Specifications........................4C-9
Special Tools and Equipment ...........................4C-10
Recommended Service Material .......................4C-10
Parking Brake .......................................... 4D-1
Schematic and Routing Diagram........................4D-1
Parking / Rear Brake Cable Routing Diagram ....4D-1
Repair Instructions ..............................................4D-1
Parking / Rear Brake Lever Components ...........4D-1
Parking / Rear Brake Light Switch Inspection .....4D-1
Parking Brake Switch Inspection.........................4D-1
Ignition / Starter Control Relay (Parking Brake
Relay) Inspection ..............................................4D-1

Suzuki LT-A400F Specifications

General

Brand	Suzuki
Model	LT-A400F
Category	Offroad Vehicle
Language	English