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TB290
Takeuchi TB290 User Manual
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5-21
MAINTENANCE
LUBRICA
TING THE WORKING EQUIPMENT
1.
Keepthemachinecongurationasshowninthediagramabove,lowertheworking
equipment to the ground, and then stop the engine.
2.
Use the gr
ease gun to lubricate the grease fittings.
3.
Wipe off the excess grease.
DAIL
Y INSPECTION (EVER
Y 10 HOURS)
156
158
Table of Contents
Introduction
4
Machine Description
5
Table of Contents
7
Safety
11
General Precautions
12
Precautions When Preparing
18
Precautions When Starting
20
Precautions When Operating
22
Precautions When Stopping
31
Precautions When Transporting
32
Precautions on Maintenance
34
Safety Signs (Decals)
43
Controls
49
Names of Components
50
Covers
52
Starter Key
52
Side Cover
52
Fuel Lid
53
Fuel Filler Port
53
Engine Hood
54
Fuse Box Cover
54
Cab
55
Cab Door
55
Emergency Exit
55
Front Window
56
Lower Front Window
57
Side Window
57
Emergency Hammer (Optional)
57
Seat and Seat Belt
58
Seat
58
Seat Belt
59
Air Suspension Seat
60
Instrument Cluster
64
Warning Lamps
64
Indicators
65
Meters
65
Multi-Data Display
66
Switches
72
Starter Switch
72
Engine Shutdown Switch
72
Throttle Controller
72
Horn Button
73
Deceleration Button
73
Travel Speed Button
73
Auxiliary 1St Switch
74
Auxiliary 2Nd/4Th Switch
74
Swing/Second Boom Select Button
75
Third Auxiliary Hydraulic Button
75
Auxiliary 2/4 Select Button
75
Wiper Switch
76
Washer Switch
76
Automatic Deceleration Switch
76
ECO Mode Switch
77
Highland Mode Switch
77
Auxiliary 1St Flow Select Switch
77
Detent Mode Switch (Auxiliary 1St)
77
Light Switch
78
Overload Warning Switch
78
Beacon Lamp Switch
78
Levers And Pedals
79
Safety Lock Lever
79
Operating Levers
79
Blade Lever
80
Travel Levers/Pedals
81
Boom Swing Pedal
81
Accessories
82
Air Conditioner
82
Cup Holder
87
Cigarette Lighter
88
Ashtray
88
Interior Light
89
Mirrors
89
External Power Sockets
89
Radio (for Cab)
90
Auxiliary Hydraulic Lines
94
Operating the Machine with an Accumulator
99
Load Safety Device
100
Overload Warning Device
101
Fuel Supply Pump
102
Operation
103
Before Starting Operation
104
Getting on or off the Machine
104
Walk-Around Inspection
104
Daily Inspection
104
Starting and Stopping the Engine
105
Before Starting the Engine
105
Starting the Engine
106
Warming up the Engine
107
Stopping the Engine
107
Operating the Machine
108
Lever Pattern (Iso Pattern)
108
Lever Pattern (Jcb Pattern)
109
Warming up the Machine (Hydraulic Oil)
110
Inspection after Warm-Up
111
Operating the Travel Levers
112
Stopping Travel
115
Operating the Working Equipment
116
Operating Procedures
118
Prohibited Operations
118
Cautions on Operating
121
Cautions on Traveling
121
Cautions on Traveling on Slopes
122
Getting out of Mud
124
Operations Possible with this Machine
124
Parking the Machine
126
Parking
126
Inspection and Checks after Stopping the Engine
126
Handling In Cold Climates
127
Preparing for Cold Climates
127
Cautions after Operations
127
After the Cold Climate
127
Handling Rubber Crawlers
128
Prohibitions
128
Cautions
129
Preventing the Rubber Crawlers from Coming off
129
Transport
131
Loading And Unloading
132
Hoisting The Machine
134
Securing the Machine
136
Maintenance
137
General
138
Maintenance Overview
138
Cautions on Maintenance
138
Service Data
140
Fuel and Lubricant Table
140
Regularly Replace the Hydraulic Oil
142
List Of Consumables
143
List Of Tools
144
List Of Tightening Torques
145
Safety-Critical Parts
146
Maintenance List
148
Walk-Around Inspection
150
Inspecting by Opening the Engine Hood and Covers
150
Inspecting by Walking Around the Machine
151
Inspecting While Sitting in the Operator's Seat
151
Daily Inspection (Every 10 Hours)
152
Inspecting and Replenishing the Coolant
152
Inspecting and Replenishing the Engine Oil
153
Inspecting the Water Separator and the Fuel Filters
154
Inspecting the Fuel Level
155
Inspecting the Hydraulic Oil Tank Level and Replenishing
156
Lubricating The Working Equipment
157
After the Initial 50 Hours (Only for New Machines)
158
Replacing the Engine Oil and the Oil Filter
158
Inspecting And Adjusting The Fan Belt
160
Inspecting and Adjusting the Compressor Belt (AC)
162
Every 50 Hours
164
Inspecting the Crawler Belt Tension
164
Lubricating The Slew Bearing
166
Draining the Water from the Fuel Tank
167
Inspecting the Battery Fluid Level and Replenishing
168
After the Initial 250 Hours (Only for New Machines)
170
Replacing the Hydraulic Oil Return Filter
170
Replacing the Pilot Line Filter
171
Replacing the Travel Motor Gear Oil
172
Every 250 Hours
173
Replacing the Engine Oil and the Oil Filter
173
Inspecting And Adjusting The Fan Belt
173
Inspecting and Adjusting the Compressor Belt (AC)
173
Cleaning the Air Cleaner
174
Cleaning the Radiator Fins and Oil Cooler Fins
175
Cleaning the Air Filters (Air Conditioner)
176
Cleaning the Condenser (AC)
177
Inspecting the Refrigerant (Gas) Level (AC)
178
Every 500 Hours
180
Replacing the Fuel Filter
180
Replacing the Water Separator Filter <TB285
182
Replacing the Feed Pump Filter <TB290
183
Every 1000 Hours
184
Replacing the Hydraulic Oil Return Filter
184
Replacing the Pilot Line Filter
184
Replacing the Travel Motor Gear Oil
184
Cleaning the Engine Cooling System
184
Replacing the Air Cleaner Element
186
Replacing the Air Breather Filter
187
Inspecting and Adjusting the Engine Valve Clearance
187
Retightening the Engine Cylinder Head Bolt <TB285
187
Inspecting the Engine Compression Pressure <TB290
187
Inspecting and Cleaning the Engine Starter and the Alternator <TB290
187
Every 1500 Hours
188
Inspecting and Cleaning the Engine Fuel Injectors <TB285
188
Inspecting the Crankcase Breather System <TB285
188
Every 2000 Hours
189
Lapping the Engine Valve Seats <TB285
189
Every 4000 Hours
190
Replacing the Hydraulic Oil and Cleaning the Suction Strainer
190
When Required
194
Replacing the Bucket Teeth and the Side Cutters
194
Replacing the Bucket
196
Adjusting the Gap between the Bucket and Arm (if Equipped)
198
Inspecting and Replenishing the Windshield Washer Fluid
199
Draining the Water from the Water Separator
199
Lubricating The Levers And Pedals
200
Inspecting the Rubber Crawlers
201
Replacing the Rubber Crawlers
202
Maintenance During Extended Storage Period
204
Troubleshooting
205
Symptoms that Are Not Malfunctions
206
If the Engine Overheats
207
If the Battery Goes Dead
208
If a Fuse Blows
210
Inspecting and Replacing the Fuse
210
Inspecting the Fusible Link
211
Restarting after Adding Fuel
212
Bleeding Air from the Fuel System
212
If a Warning Lamp Flashes
214
Vehicle Error Code List
216
Engine Error Code List
218
Other Symptoms
222
Lowering The Boom To The Ground
224
Towing
225
Specifications
227
Basic Specifications
228
Machine Dimensions
230
Operating Ranges
234
Lifting Capacities
239
Options
257
General Precautions
258
Safety Precautions
258
Cautions When Installing Attachments
258
Cautions When Operating Attachments
259
Attachment Combination Table
260
Selecting a Lever Pattern
261
Switching the Lever Pattern
261
Hydraulic Breaker
262
Cautions on Operating
262
Replacing the Hydraulic Oil Regularly
263
Travel Alarm
264
Optional Equipment Mass
265
Biodegradable Oil
266
Replacing the Hydraulic Oil with Biodegradable Oil
266
Cab Options
267
Angle Dozer Blade
268
Operating Lever Switch Kit 1
269
Horn Button
269
Deceleration Button
269
Travel Speed Button
269
Auxiliary 1St Switch
270
Auxiliary 2Nd/4Th Switch
270
Auxiliary 2/4 Select Button
271
Swing/Second Boom Select Button
271
4
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Takeuchi TB290 Specifications
General
Brand
Takeuchi
Model
TB290
Category
Excavators
Language
English
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