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ET-030-48 ET 3000
Taylor-Dunn ET-030-48 ET 3000 User Manual
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Serial number Starting: 149242
MANUAL MB-T48-01
Operation,
T
roubleshooting and Re-
placement Parts Manual
Models Inlcuded:
B0-T48-48
T
aylor Truck (T48)
ET-030-48 (ET 3000)
Revision: F
Taylor Truck
ET 3000
2
Table of Contents
Table of Contents
5
Operator and Maintenance Manual
11
Introduction
11
How to Use this Manual
13
Who Should Read this Manual
14
Responsibilities
14
Conventions
15
Vehicle Description and Specifications
17
Vehicle Description
18
Standard Specifications
19
Taking Delivery of the Vehicle
20
What to Do if a Problem Is Found
22
Safety Rules and Operational Information
23
Safety Rules and Guidelines
24
Driver Training Program
26
Driver Qualifications
27
Vehicle Controls
28
Accelerator
28
Forward-Reverse Switch
28
Key-Switch
28
Foot Brake
29
Horn Button
29
Park Brake
29
Steering
29
Charger Interlock
30
Hour Meter
30
Seat Interlock Switch
30
Battery Status Indicator
31
Electrolyte Alarm (Optional)
31
Reverse and Motion Alarm
31
Windshield Washer Fluid Tank
31
Smart View Display
32
Vehicle Operational Guidelines
35
Driving
35
Loading and Unloading
35
Parking
35
Towing
35
Storing and Returning to Service
36
Returning to Service
36
Maintenance and Service Procedures
37
Maintenance Guidelines
38
Severe Duty Guidelines
39
Periodic Maintenance Checklist
40
Troubleshooting Guide
42
Brakes
42
Brake Pad Replacement
45
Repairing the Brake Body
46
Bleeding the Brakes
48
Replacing the Master Cylinder
50
Filling and Checking the Fluid Level
51
Parking Brake
52
Front Axle and Yokes
54
Axle Removal and Installation
55
Aligning the Front End
56
Centering the Steering
57
Repairing the Front Axle
58
Steering Yoke/Bushings
58
Ball Joints, Tie Rods, and Drag Links
60
Front Wheel Bearings
61
Removal and Installation of the Steering Gear
63
Endplay
65
Steering Gear Adjustment
65
Gear Lash
66
Drive Service
71
Removing the Rear Axles
72
Removing and Installing the Drive
74
Reduction Gear Case
75
Assembly of the 3Rd Member
78
Pinion Gear Shimming
84
Pinion Bearing Preload
85
Changing the Differential Oil
86
Speed Controller
87
Removing and Installing Speed Controller
88
Drive Motor
89
Motor Removal
90
Automatic Electric Brake Removal and Installation
91
Motor Disassembly and Assembly
93
Armature and Brush Inspection
95
Motor Specifications
96
Battery
97
Cleaning
98
Electrolyte Alarm
99
Servicing
100
Battery Storage
101
Charging
101
Operating Instructions and Theory of Operation
130
Testing the Charging Cycle
131
Test Equipment Required
132
Troubleshooting for Built-In Charger
133
Troubleshooting for Portable Charger
136
Testing the Timer Relay
137
Testing the Interlock Relay
138
Signet Charger Troubleshooting
139
Operating Instructions and Theory of Operation
139
Testing the Charging Cycle
141
Status LED Error Code
143
Troubleshooting
144
Wire Diagrams
146
Complete Vehicle
146
Control Panel
147
Throttle Module
148
Lighting
149
Section 5 Illustrated Parts List Common
151
Illustrated Parts List Common
151
Front Axle Assembly
152
Steering Sleeve Assembly
154
Front Suspension
156
Drag Link
158
Steering Gear
160
Steering Column Assembly
162
Master Cylinder, Brake Line Hardware and
164
Master Cylinder
166
Hydraulic Disc Brakes
168
Park Brake Linkage
170
Motor
173
Automatic Electric Brake
174
Instrument Panel and Components
176
Resetting the Smart View Display
177
Control Panel
178
Electrical Components (Typical)
180
Chargers
182
Signet Charger
184
Accelerator Module
186
Drive
189
Drive Assembly
192
Rear Axle
194
Decals
196
Hitch Options
198
Door Options
212
Stake Side Options
218
Special Tools
234
5
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Taylor-Dunn ET-030-48 ET 3000 Specifications
General
Brand
Taylor-Dunn
Model
ET-030-48 ET 3000
Category
Trucks
Language
English
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