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Tokyo Hy-Power HL-45B - User Manual

Tokyo Hy-Power HL-45B
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Instruction Manual
Solid-State HF/50MHz Band
45W Linear Power Amplifier
Model HL-45B
TOKYO HY-POWER LABS., INC.
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Summary

Product Features

Product Overview and Output Power

Solid-state HF/50MHz band linear power amplifier with 45W max output power.

FT-817 Compatibility and Band Selection

Designed for YAESU FT-817 with auto band selection and send-receive switching via control cable.

Internal Components and Reliability

Uses a pair of RF MOS FET power transistors (RD30HVF1) for high reliability and stability.

Protection Circuits

Features over-voltage and over-drive protection circuits, including shutdown for 11 meter band.

LED Power Level Meter

LED power level meter indicates relative output power level for operator convenience.

Product Specifications

Frequency Bandwidth

Covers HF Band (1.8-28MHz) and 50MHz Amateur Bands for versatile operation.

Supported Modes

Supports SSB (A3E), CW (A1A), and FM (F3E) transmission modes.

RF Output Power

Provides 45W maximum output power for SSB (PEP) and CW.

RF Drive Power Requirement

Requires a maximum RF drive power of 5W for optimal performance.

DC Power Requirements

Operates on DC 13.8V, consuming a maximum of 8.5A.

Impedance

Features 50 Ohm impedance for both input and output connections.

Connectors

Uses SO-239 connectors for RF input and output.

Key Circuits and Functions

Includes Class AB amp, LPFs, protection, LED meter, remote switching, and ALC.

Power Transistor Specification

Utilizes two RD30HVF power transistors from Mitsubishi Electric.

Physical Dimensions

Compact dimensions: 150(W) x 47(H) x 211(D) mm (5.9 x 1.9 x 8.3 inches).

Weight

Weighs approximately 1.6 kgs (3.4 lbs).

Optional Accessories

Optional cable available for non FT-817 radios for remote control.

Front and Rear Panel Layout

Front Panel Controls and Indicators

Details front panel power switch, band select, protection LED, and power level indicators.

Rear Panel Connectors

Details rear panel connectors for RF input/output, remote control, and DC power.

Connection and Setting Procedures

Connection Diagram for FT-817

Illustrates typical connection setup for the HL-45B with an FT-817 transceiver.

Connection Diagram for Other Transceivers

Illustrates connection setup for the HL-45B with transceivers other than FT-817.

Operating Instructions

Initial Setup and Testing

Guide to connecting equipment, checking SWR, and powering on the amplifier.

Transmit Operation

Details on transmitting, power level indication, and SWR checks during operation.

Bypassing the Amplifier

Instructions on how to turn off the amplifier and bypass its functions.

Remote Control Cable Usage

Note on connecting remote control cables for non-FT-817 radios.

RF Drive Power Limit

Emphasizes the maximum input RF drive power limit of 5W.

Remote Control Socket Pin Assignment

Remote Socket Pinout

Details the pin assignments for the 8-pin DIN REMOTE socket.

Non-FT-817 Radio Connections

Specifies required connections (TX GND, GND, ALC) for other radios.

ALC Adjustment Procedure

Purpose of ALC Adjustment

Explains ALC's role in preventing distortion and limiting output power.

ALC Potentiometer Location

Identifies the ALC adjustment potentiometer on the bottom plate.

Setting the ALC Level

Guide to adjusting the ALC pot for optimal output or to prevent decline.

Protection and Cautionary Advice

Over-drive and Over-voltage Protection

Details protection modes (bypass) triggered by excessive drive power or voltage.

Protection Reset Procedure

Instructions to reset protection by cycling the power switch twice.

Heat Sink and Ventilation

Advice on maintaining heat sink temperature and ensuring proper ventilation.

Antenna SWR and Connection

Recommendations for low SWR antennas and solid coaxial connections.

Input Power and Voltage Limits

Warnings against exceeding RF input limits and using incorrect DC voltages.

Power Supply Stability

Guidance on selecting a stable power supply with adequate current capacity.

Preventing RF Intrusion to Power Supply

RF Stray on DC Power Cord

Addresses RF stray issues and suggests using ferrite cores for mitigation.

Filter and Ferrite Core Installation

Instructions for installing capacitors and clip-on ferrite cores.

Block Diagram

RF Signal Path Overview

Diagram showing the RF signal flow through the amplifier's components.

Protection and Control Circuitry

Highlights the protection circuit and control logic based on ICs.

Summary

Product Features

Product Overview and Output Power

Solid-state HF/50MHz band linear power amplifier with 45W max output power.

FT-817 Compatibility and Band Selection

Designed for YAESU FT-817 with auto band selection and send-receive switching via control cable.

Internal Components and Reliability

Uses a pair of RF MOS FET power transistors (RD30HVF1) for high reliability and stability.

Protection Circuits

Features over-voltage and over-drive protection circuits, including shutdown for 11 meter band.

LED Power Level Meter

LED power level meter indicates relative output power level for operator convenience.

Product Specifications

Frequency Bandwidth

Covers HF Band (1.8-28MHz) and 50MHz Amateur Bands for versatile operation.

Supported Modes

Supports SSB (A3E), CW (A1A), and FM (F3E) transmission modes.

RF Output Power

Provides 45W maximum output power for SSB (PEP) and CW.

RF Drive Power Requirement

Requires a maximum RF drive power of 5W for optimal performance.

DC Power Requirements

Operates on DC 13.8V, consuming a maximum of 8.5A.

Impedance

Features 50 Ohm impedance for both input and output connections.

Connectors

Uses SO-239 connectors for RF input and output.

Key Circuits and Functions

Includes Class AB amp, LPFs, protection, LED meter, remote switching, and ALC.

Power Transistor Specification

Utilizes two RD30HVF power transistors from Mitsubishi Electric.

Physical Dimensions

Compact dimensions: 150(W) x 47(H) x 211(D) mm (5.9 x 1.9 x 8.3 inches).

Weight

Weighs approximately 1.6 kgs (3.4 lbs).

Optional Accessories

Optional cable available for non FT-817 radios for remote control.

Front and Rear Panel Layout

Front Panel Controls and Indicators

Details front panel power switch, band select, protection LED, and power level indicators.

Rear Panel Connectors

Details rear panel connectors for RF input/output, remote control, and DC power.

Connection and Setting Procedures

Connection Diagram for FT-817

Illustrates typical connection setup for the HL-45B with an FT-817 transceiver.

Connection Diagram for Other Transceivers

Illustrates connection setup for the HL-45B with transceivers other than FT-817.

Operating Instructions

Initial Setup and Testing

Guide to connecting equipment, checking SWR, and powering on the amplifier.

Transmit Operation

Details on transmitting, power level indication, and SWR checks during operation.

Bypassing the Amplifier

Instructions on how to turn off the amplifier and bypass its functions.

Remote Control Cable Usage

Note on connecting remote control cables for non-FT-817 radios.

RF Drive Power Limit

Emphasizes the maximum input RF drive power limit of 5W.

Remote Control Socket Pin Assignment

Remote Socket Pinout

Details the pin assignments for the 8-pin DIN REMOTE socket.

Non-FT-817 Radio Connections

Specifies required connections (TX GND, GND, ALC) for other radios.

ALC Adjustment Procedure

Purpose of ALC Adjustment

Explains ALC's role in preventing distortion and limiting output power.

ALC Potentiometer Location

Identifies the ALC adjustment potentiometer on the bottom plate.

Setting the ALC Level

Guide to adjusting the ALC pot for optimal output or to prevent decline.

Protection and Cautionary Advice

Over-drive and Over-voltage Protection

Details protection modes (bypass) triggered by excessive drive power or voltage.

Protection Reset Procedure

Instructions to reset protection by cycling the power switch twice.

Heat Sink and Ventilation

Advice on maintaining heat sink temperature and ensuring proper ventilation.

Antenna SWR and Connection

Recommendations for low SWR antennas and solid coaxial connections.

Input Power and Voltage Limits

Warnings against exceeding RF input limits and using incorrect DC voltages.

Power Supply Stability

Guidance on selecting a stable power supply with adequate current capacity.

Preventing RF Intrusion to Power Supply

RF Stray on DC Power Cord

Addresses RF stray issues and suggests using ferrite cores for mitigation.

Filter and Ferrite Core Installation

Instructions for installing capacitors and clip-on ferrite cores.

Block Diagram

RF Signal Path Overview

Diagram showing the RF signal flow through the amplifier's components.

Protection and Control Circuitry

Highlights the protection circuit and control logic based on ICs.

Tokyo Hy-Power HL-45B Specifications

General IconGeneral
BrandTokyo Hy-Power
ModelHL-45B
CategoryAmplifier
LanguageEnglish

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