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Greensmaster eFlex 1800
Toro Greensmaster eFlex 1800 User Manual
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Form
No.
12189SL
Rev
E
Greensmaster
®
eFlex
1800,
2100
and
2120
(Model
04042—Serial
No.
312000001
and
Up)
(Model
04043—Serial
No.
312000001
and
Up)
(Model
04046—Serial
No.
400000000
and
Up)
(Model
04049—Serial
No.
400000000
and
Up)
©
2018—The
T
oro®
Company
81
1
1
L
yndale
A
venue
South
Bloomington,
MN
55420
Original
Instructions
(EN)
Contact
us
at
www
.T
oro.com.
All
Rights
Reserved
2
Table of Contents
Table of Contents
7
Chapter 1 :Safety
10
Safety Instructions
10
Before Operating the Machine
11
While Operating the Machine
12
Maintenance and Service
13
Connecting the Lithium Battery Pack
14
Safety and Instructional Decals
15
Chapter 2: Specifications and Maintenance
17
Default Chapter
18
Specifications
18
Overall Dimensions
18
Traction and Reel Drive System
19
Electrical System
19
Chassis and Controls
19
Cutting Unit
20
Belt Driven Groomer
21
Universal Groomer (Optional)
22
Torque Specifications
23
Identifying the Fastener
24
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
25
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
26
Other Torque Specifications
27
Conversion Factors
27
Shop Supplies
28
Special Tools
30
Chapter 3: Troubleshooting
35
GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems
36
Electrical System: Troubleshooting
37
Factors that Can Affect Quality of Cut
40
Factors Affecting Grooming
41
Grooming Reel Mechanical Problems
42
Chapter 4 Traction and Reel Drive System
43
General Information
44
Connecting the Lithium Battery Pack
45
Disengaging the Drum Drive from the Transmission
46
Transmission Belt Tensioner
47
Special Tools
49
Modified Socket for Reel Clutch Bearing Collar
49
Spline Insert Tool
51
Adjustments
52
Adjusting the Cutting Unit Clip
52
Adjusting the Reel Clutch
54
Service and Repairs
56
Reel Drive Belt
56
Reel Drive Assembly
58
Reel Drive Bearing Housing
61
Drum Drive Belt
63
Drum Drive Idler Assembly
66
Traction Drums
69
Differential Assembly
73
Servicing the Differential Assembly
76
Transmission Drive Belt
80
Transmission Idler System
83
Transmission Reel Drive System
85
Removing the Reel Clutch Shaft (Seized Bearing Condition)
90
Transmission Drive System
92
Transmission Drum Drive System
95
Transmission
98
Chapter 5: Electrical System
101
General Information
103
Operator's Manuals
103
Electrical Schematics and Diagrams
103
Toro Electronic Controller (TEC)
104
CAN-Bus Communications
106
Connecting the Lithium Battery Pack
107
Electrical System Operation
108
Lithium Battery Pack Charger Operation (for Models 04042, 04043 and 04046)
110
Start-Up
111
Ramp up
112
Charging
112
Cell Balance
113
Standby
113
Hibernate
114
Charger Fault Codes
115
Special Tools
116
Electric Motor Rotor Tool Set
116
Infocenter Display
119
Splash Screen
121
Main Information Screen
122
Operator Advisories
123
Main Menu Screen
125
Faults Screen
126
Service Screen
128
Diagnostics Screen
129
Settings Screen
131
About Screen
132
Adjustments
133
Parking Brake Latch Switch
133
Traction Switch
135
Reel Engage Switch
137
Testing the Electrical Components
139
Fuse Block
140
Lithium Battery Pack Fuse (for Models 04042, 04043, and 04046)
143
Toro Electronic Controller
145
Key Switch
147
Parking Brake Latch Switch
149
Traction Switch
152
Reel Engage Switch
154
EZ Turn Switch
156
EZ Turn Sensor
158
Speed Control Potentiometer
160
Main Contactor
162
CAN-Bus Terminator Resistor
166
Relay (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
167
Electrical Schematic-1800/2100, and 2120 (for Models
168
Service and Repairs
169
Electric Motor
169
Servicing the Electric Motor
171
Lithium Battery Pack (for Models 04042, 04043, and 04046)
174
Samsung Lithium Battery Pack (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
180
Samsung Battery Controller (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
184
Lithium Battery Pack Charger (for Models 04042, 04043 and 04046)
188
Lithium Battery Pack Charger (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
190
Chapter 6: Chassis and Controls
191
General Information
192
Connecting the Lithium Battery Pack
193
Service and Repairs
194
Handle Assembly
194
Replacing the Brake Cable
197
Replacing the Reel Clutch Cable
200
Traction and Reel Drive Engagement Lever Assembly
204
Kickstand
208
Transport Wheels (Optional)
211
Rail Kit Wheels (Optional)
214
Table of Contents
215
Chapter 7: Cutting Unit
216
General Information
216
Cutting Unit Operator's Manual
216
Supporting the Cutting Unit When Servicing
216
Connecting the Lithium Battery Pack
217
Separating the Cutting Unit from the Traction Unit
218
Adjustments
220
Leveling the Rear Roller
221
Service and Repairs
222
Backlapping
222
Bedbar Assembly
224
Servicing the Bedknife
227
Servicing the Bedbar Adjuster
230
Front Roller
232
Rear Roller
234
Servicing the Roller
236
Cutting Unit Assembly
240
Servicing the Cutting Unit Assembly
245
Preparing the Reel for Grinding
248
Table of Contents
249
Chapter 8 :Beltdrivengroomer
250
General Information
250
Installation Instructions
250
Connecting the Lithium Battery Pack
251
Adjustments
252
Adjusting the Height/Depth of the Groomer
252
Service and Repairs
254
Replacing the Groomer Belt (Forward Rotating Groomer Drive)
254
Groomer Cover (Counter Rotating Groomer Drive)
255
Grooming Reel (Forward Rotating Groomer Drive)
258
Grooming Reel (Counter Rotating Groomer Drive)
262
Servicing the Grooming Reel
266
Replacing the Grooming Reel Bearing
268
Idler Assembly (Forward Rotating Groomer Drive)
272
Idler Assembly (Counter Rotating Groomer Drive)
274
Lift Arm Assembly
277
Groomer Brush
279
Chapter 9 :Universalgroomer(Optional)
282
General Information
282
Installation Instructions
282
Connecting the Lithium Battery Pack
283
Service and Repairs
284
Gear Box Assembly
285
Idler Assembly
290
Groomer Reel
292
Servicing the Groomer Reel
294
Height Adjuster Assembly
296
Servicing the Grooming Brush (Optional)
298
Appendix A
299
Electrical Drawing Designations
300
Electrical Schematic-1800/2100, and 2120 (for Models 04042, 04043, and 04046
301
Electrical Schematic-1800/2100, and 2120 (for Models 04042, 04043, 04046 and 04049 Fitted with 04069
302
Wire Harness Drawing-Main-1800/2100 (for Models 04042 and 04043
303
Wire Harness Diagram-Main-1800/2100 (for Models 04042 and 04043
304
Wire Harness Drawing-Main-2120 (for Model 04046
305
Wire Harness Diagram-Main-2120 (for Model 04046
306
Wire Harness Drawing-Main-1800/2100 and 2120
307
Wire Harness Drawing-Main-1800/2100 and 2120
308
Wire Harness-Li Battery-1800/2100, and 2120
309
Wire Harness-Li Diagnostic-1800/2100, and 2120
310
Wire Harness-Li Adapater-1800/2100, and 2120
311
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Toro Greensmaster eFlex 1800 Specifications
General
Brand
Toro
Model
Greensmaster eFlex 1800
Category
Lawn Mower
Language
English
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