Toro Groundsmaster 4000-D User Manual

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroMowerSafety...............................................6
SoundPressureLevel...........................................7
SoundPowerLevel...............................................7
VibrationLevel.....................................................7
SafetyandInstructionalDecals.............................7
Setup..........................................................................14
1GreasingtheMachine......................................14
2ReplacingtheWarningDecal............................14
3ReadingtheManualsandViewingthe
TrainingMaterials...........................................14
ProductOverview......................................................15
Controls.............................................................15
Specications.....................................................17
Attachments/Accessories...................................17
Operation...................................................................18
BeforeOperating................................................18
StartingandStoppingtheEngine........................27
EngineCoolingFanOperation...........................28
CheckingtheInterlockSwitches.........................28
PushingorTowingtheMachine..........................28
JackingPoints.....................................................29
TieDowns.........................................................29
OperatingCharacteristics...................................29
OperatingTips...................................................30
Maintenance...............................................................32
RecommendedMaintenanceSchedule(s)................32
ServiceIntervalChart.........................................33
Lubrication.............................................................33
GreasingtheBearingsandBushings....................33
EngineMaintenance...............................................37
AirCleanerMaintenance....................................37
ServicingtheEngineOilandFilter......................38
FuelSystemMaintenance.......................................39
ServicingtheFuelSystem...................................39
ServicingtheWaterSeparator.............................39
BleedingAirfromtheInjectors...........................39
ElectricalSystemMaintenance................................40
BatteryCare.......................................................40
Fuses..................................................................41
DriveSystemMaintenance.....................................42
ChangingthePlanetaryGearDrive
Oil..................................................................42
ChangingtheRearAxleLubricant.......................43
CheckingtheRearWheelToe-In.........................44
CoolingSystemMaintenance..................................44
ServicingtheEngineCoolingSystem..................44
BrakeMaintenance.................................................45
AdjustingtheServiceBrakes...............................45
BeltMaintenance....................................................46
ServicingtheAlternatorBelt...............................46
Re-tensioningtheBladeDriveBelts....................46
ReplacingtheBladeDriveBelt............................46
ControlsSystemMaintenance.................................47
AdjustingtheThrottleCable...............................47
AdjustingtheTractionPedalLinkage..................47
HydraulicSystemMaintenance...............................48
ChangingtheHydraulicFluid.............................48
ReplacingtheHydraulicFilters...........................49
CheckingtheHydraulicLinesandHoses.............49
AdjustingtheCounterbalancePressure...............49
AdjustingtheCuttingUnitFlowControl.............50
MowerMaintenance...............................................50
AdjustingtheTransportLatch............................50
Pivoting(Tilting)theFrontCuttingUnit
Upright..........................................................51
PivotingtheFrontCuttingUnitDown................51
AdjustingtheCuttingUnitPitch.........................52
ServicingtheCastorArmBushings.....................52
ServicingtheCastorWheelsandBearings............53
BladeMaintenance.................................................54
CheckingforaBentBlade...................................54
RemovingandInstallingtheCutter
Blade(s)..........................................................54
InspectingandSharpeningtheCutter
Blade(s)..........................................................54
CorrectingCuttingUnitMismatch......................55
SparkArrestorMaintenance...................................56
ServicingtheSparkArrestorMufer...................56
Storage.......................................................................57
PreparingforSeasonalStorage............................57
Schematics.................................................................58
3

Toro Groundsmaster 4000-D Specifications

General

Brand	Toro
Model	Groundsmaster 4000-D
Category	Lawn Mower
Language	English