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1964 Tiger Cub T20
Triumph 1964 Tiger Cub T20 User Manual
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2
Table of Contents
Service Arrangements
3
Proprietary Fittings
3
Technical Data
4
Controls View
5
Handlebar/Nacelle Panel Controls
5
Foot Controls
6
Taking over the Machine
6
Starting the Engine (Cold)/Parking
6
Running-In
6
Lubrication System
7
Engine Lubrication Diagram
7
Maintenance of Lubrication System
8
Gearbox/Primary Chaincase Lubrication
8
Oil Pump in Position and Auxiliary Ball Valves Diagram
8
Changing the Oil
9
Tappet Adjustment
10
Checking Tappet Clearance Diagram
10
Adjusting the Brakes
11
Chain Adjustment
12
Chain Alternation and Repairs
12
Routine Maintenance after Running-In Period
13
Rivet Extractor
13
Decarbonising
14
Dismantling
14
Removing the Carbon and Preparation of Units for Reassembly
15
Engine Reassembly
15
Replacing the Cylinder Barrel Diagram
15
Positioning the Push Rods and Cover Tube Diagram
16
Overhauling/Dismantling the Engine and Gearbox Unit
17
Engine and Gearbox Unit (Earlier Pattern) Exploded View
18
Engine and Gearbox Unit (Later Pattern) Exploded View
19
Preparation of Cylinder Head
20
Preparation of Cylinder Barrel - Removing the Carbon
21
Valves and Springs/Removing Carbon from Cylinder Head
21
Replacing the Valve Guides
21
Grinding in the Valves
21
Crankcase
22
Crankcase Covers
22
Preparation of Flywheel Assembly
22
Flywheel Assembly Dismantling/Examination
23
Removing the Left Flywheel Diagram
23
Removing the Crankpin
23
Flywheel Assembling
24
Replacing the Crankpin into the Right Flywheel Diagram
24
Fitting the Right Flywheel and Big End Assembly to the Left Flywheel
24
Re-Assembly of Engine and Gearbox Unit
25
Aligning the Flywheels Diagram
25
L.H. Inner Cover/Crankcase Filter
25
Piston Assembly/Rear Drive Sprocket
25
Valve Timing Marks Diagram
26
Cylinder Barrel/Oil Pump
26
Timing Piston/Tappets/Camshaft and Wheel/Gear Cluster
26
Selector Forks/Camplate/Plunger Guide Assembly
26
Mainshaft and Layshaft Gear Clusters Diagram
27
Kickstarter Shaft
27
R.H. Inner Cover
27
Gears and Selector Mechanism in Position Diagram
27
Refitting Engine and Gearbox Unit to Frame
28
Kickstart Spring in the Fully Wound Position Diagram
28
Complate Spindle/Kickstarter Spring and Stop Plate
28
Clutch Cable/ Gearchange and Kickstarter Pedals/Distributor/Push Rods and Cover Tube/Drain, Level and Filler Plugs
28
Ignition Timing
29
Fitting the Distributor
29
Timing Drill
29
Clutch
30
Removing the Clutch Sprocket and Plates
30
Inspection of Clutch Parts
30
Clutch: Assembling the Sprocket and Plates
31
Terrier and Ccub Corked Clutch
31
Clutch Components Diagram
31
Clutch Shaft Shock Absorber Dismantling/Assembly
32
Clutch Final Adjustment
32
Clutch Cable Adjustment
32
To Change the Clutch Cable
32
Telescopic Forks (T20 and T20C Only)
33
Adjusting Steering Head Races
33
Changing the Fork Springs
33
Shock Absorber Unit View
33
Telescopic Forks Dismantling
34
Telescopic Front Fork Exploded View
34
Telescopic Forks Preparation/Assembly
35
Removing Forks from the Frame
35
Dismantling the Fork
35
Telescopic Forks Inspection and Preparation
36
Assembling the Fork
36
Telescopic Fork T20S
38
To Remove the Telescopic Fork T20S from the Frame
38
To Dismantle the Telescopic Fork T20S
38
Telescopic Fork T20S and T20T Exploded View
39
To Assemble and Install the Telescopic Fork T20S
40
To Align the Front Forks - Diagram
41
Swinging Fork Rear Suspension
42
To Dismantle the Rear Suspension
42
Frame and Rear Suspension Exploded View
42
Rear Suspension Inspection/ Preparation/Assembly
43
(Plunger) Rear Suspension
43
(Plunger) Rear Suspension Dismantling/Inspection/Preparation
44
Rear Suspension. Plunger Exploded View
44
Wheels
45
Front Wheel Removal/Dismantling
45
(Plunger) Rear Suspension Assembly
45
Front Wheel Exploded View
46
Anchor Plate/Brake Shoes
46
Bearing Retaining Ring
46
Bearing (Brake Drum Side)/(Opposite Brake Drum)
46
Front Wheel Assembly
47
Assembly of Wheel to Forks
47
Inspection of Front and Rear Wheel
47
Rear Wheel - Removal from Frame/Dismantling
48
Rear Wheel Reassembly/Exploded View
49
Tyres
50
Recommended Tyre Pressure
50
Assembling the Rear Wheel to Frame
50
Twistgrip Control Dismantling/Assembling
51
Lubricationg Control Cables
51
Sparking Plug
51
Petrol Tap
52
Speedometer Drive
52
Air Filter
52
Amal Carburetor
53
Zenith MX Carburetor
54
Zenith MX Carburetor Maintenance
55
Lucas RM13 A.C. Lighting and Ignition Equipment
55
Circuit Details
55
Maintenance of Electrical Equipment
56
Emergency Starting (Ignition Switch at "EMG")
56
Lighting and Ignition Equipment - Construction/Rating
56
Lighting Equipment
57
Replacing the Headlamp Bulb
57
Setting the Headlight Beam
57
Contact Breaker Setting/High Tension
57
Ignition Fault Finding
58
Engine will Not Start/No Spark at Plug
58
Replacing the Parking Light Bulb/Speedometer Light Bulb
58
Instrument Nacelle/Rear Lighting/The Battery
58
Engine will Not Start with Switch at "IGN", but Starts on "EMG"
59
Engine Runs with Switch at "IGN", but Not on "EMG"
59
Rough Running and Misfiring with Switch at "IGN"
59
Wiring Diagram for Lucas RM13 Lighting and Ignition (T20 and T20C Machines)
59
T20S and T20T Energy-Transfer Ignition System
60
Rotor Keyway Positions Diagram
60
Cleaning the Motorcycle
61
Toolkit
61
Wiring Diagram for T20S and T20T with Energy-Transfer Ignition System
61
Recommended Lubricants
62
Toolkit Contents View
62
Lubrication Chart
63
Illustration Index
64
Specifications
65
Index
67
The Amal Monobloc Carburetor Operation/Exploded View
68
The Amal Monobloc Carburetor Fault Finding and Maintenance
69
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Triumph 1964 Tiger Cub T20 Specifications
General
Brand
Triumph
Model
1964 Tiger Cub T20
Category
Motorcycle
Language
English
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