Name: Triumph 1975 Trident T160
Brand: Triumph
Rating: 5 (1 reviews)

To Next Page

Contents4
General Data6
Lubrication System9
Lubrication Chart10
Factory Recommended Lubricants11
The Oil Tank12
The Full Flow Meter12
Transmission Drain and Filler Plugs12
Removing and Replacing the Oil Pump13
The Oil Pump13
Anti-Drain Valve14
Contact Breaker Lubrication14
Rear Chain Lubrication and Maintenance15
Greasing the Steering Head Ball Races15
Rear Chain Oil Feed Adjustment15
Lubricating the Control Cables16
Speedometer and Tachometer Cable Lubrication16
Brake Pedal Spindle Lubrication16
Engine17
Description18
Replacing the Unit19
Removing and Replacing Rocker Boxes20
Arrangement of Push Rod Tube Seals20
Stripping and Reassembling the Rocker Boxes21
Refitting Rocker Spindle Using Service Tool21
Adjusting the Valve Rocker Clearances22
Adjusting Valve Rocker Clearances22
Position of Camshaft for Valve Setting22
Exploded View of Carubretor23
Inspecting the Carburetor Components24
Resetting the Carburetors24
Synchronizing the Throttle Valves24
Removing and Refitting the Cylinder Head Assembly25
Altitude25
Refitting the Cylinder Head25
Renewing the Valve Guides26
Decarbonising26
Using Assembly Tool to Replace Valve Guide26
Removing and Replacing the Cylinder Block and Tappets27
Valve Grinding27
Removing and Refitting the Pistons28
Removing a Piston28
Inspecting the Pistons and Cylinder Bores29
Table of Suitable Rebore Sizes29
Re-Setting the Spark Timing Static Timing30
Showing Location Tool in Use30
Locking the Auto Advance Mechanism30
Extracting and Refitting the Valve Timing Pinions31
Position of Screws31
Oil Seal Protector31
Camshaft Pinions31
Valve Timing32
Valve Timing Marks32
Crankcase Re-Assembly33
Cleaning the Crankcase Oil Ways33
Inspecting the Crankcase Components34
Big-End & Center Main Bearings34
Refitting a Connecting Rod34
Checking the Bolt Extension34
Removing a Circlip35
Extracting Right Side Bearing, Inner Spool35
Replacing a Bearing35
Primary Drive36
Adjusting the Clutch Operating Mechanism37
Adjusting the Primary Chain37
Primary Chain Adjustment37
Refitting the Clutch Cover38
Dismantling the Primary Drive38
Primary Chain Sprocket Alignment39
Cutaway Outer Primary Cover39
Extracting the Engine Sprocket39
Renewing Shock Absorber Rubbers40
Inspection of Primary Drive Components41
Rear Chain Alterations and Repairs41
Transmission42
Sequence of Gearshifting43
Gear Selection Components43
Removing and Replacing the Transmission Outer Cover Assembly44
Draining the Transmission ]44
Dismantling and Reassembling the Gearshift Cross Shaft45
Renewing Kickstart and Gearshift Spindle Bushes46
Dismantling the Transmission46
Inspection of the Transmission Components47
Renewing Mainshaft and Layshaft Bearings47
Changing the Transmission Sprocket49
Frame and Attachment Details50
Removing and Replacing the Fuel Tank51
Removing and Replacing the Styling Covers51
Removing and Replacing the Oil Tank51
Removing and Refitting the Rear Fender, Lifting Handle, Etc.52
Exploded View of the Rear Suspension Unit52
Dismantling and Reassembling the Suspension Units53
Using Grilling Tool to Dismantle Suspension Unit53
Exploded View of Swinging Fork Assembly54
Removing and Replacing the Rear Frame55
Checking the Front Frame Alignment56
Swinging Fork57
Checking the Swinging Fork57
Repairs58
Removal of Dents58
Tools Used for Panel Repairs58
Removing a Dent with a Dolly Block and Spoon58
Polishing59
Brakes, Wheels, and Tires60
Disc Brake Components61
Flushing the Hydraulic System62
Bleeding the System62
Bleeding the Brake System62
Hydraulic Flow Diagram63
Front Brake Cylinder64
Replacement Parts65
Front and Rear Brake Caliper65
Removing and Replacing Rear Wheel66
Removal of Left Side Bearing Lock Ring66
Exploded View of Front Wheel Bearing Arrangement66
Front and Rear Wheel Alignment67
Wheel Balancing67
Checking the Wheel Alignment67
Rear Chain Adjustment68
Suggested Wheel Building Gauge68
The Rear Chain Adjusters68
Wheel Alignment68
Refitting the Tire to the Wheel69
Levering the First Bead Onto the Rim69
Security Bolts70
Placing the Security Bolt in Position70
Telescopic Forks71
Steering Head Adjustment72
Dismantling and Reassembling the Fork Legs72
Removing the Oil Seal from the Fork Leg73
Replacing the Oil Seal73
Fork Alignment74
Fork Leg Alignment74
Hydraulic Damping75
Electrical System76
Routine Maintenance77
Gravity of Electrolyte for Filling the Battery77
Checking the Low Tension Circuit for Continuity78
Fault Finding in the Low Tension Circuit78
Checking the High Tension Circuit79
Contact Breaker Assembly Type 7 CA79
Changing System80
Testing the Rectifier81
Bench Testing the Rectifier81
Zener Diode Charge Control82
Maintenance82
Zener Diode Location83
Electric Horns83
Finned Heatsink83
Removing and Refitting the Headlamp84
Tail and Stop Lamp Unit84
Fuses84
Exploded View of Fuseholder Assembly84
Warning Lamps85
Stop Lamp Switches85
Oil Pressure Switch85
Front and Rear Stop Lamp Switches85
Testing86
Service Notes86
Wiring and Installation86
Starter Motor Sluggish87
To Remove Starter Assembly87
To Remove Drive Assembly87
To Remove the Starter Motor87
Wiring Diagram88
Wiring Diagram Symbols88
Workshop Service Tool89
Fractions to Decimals and Millimeters94
Drill Sizes95
Wire Gauges95
Pints to Litres96
Gallons to Litres96
Pounds Per Square Inch to Kilograms Per Square Centimeter96
B.S.W. Screw Threads97
B.S.F. Screw Threads97
U.N.C. Screw Threads97
U.N.F. Screw Threads97

Brand	Triumph
Model	1975 Trident T160
Category	Motorcycle
Language	English

Triumph 1975 Trident T160 User Manual

Table of Contents

Questions and Answers:

Triumph 1975 Trident T160 Specifications

Related product manuals