Name: Vespa PX 125 150 euro 2
Brand: Vespa
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WORKSHOP MANUAL

633241

Vespa PX 125 150 Euro 2

Workshop Manual2
Index of Topics5
Safety Rules7
Maintenance Rules7
Vehicle Identification7
Dimensions and Mass8
Weight and Dimensions8
Transmission Data9
Capacities9
Electrical System Data9
Frame and Suspensions Data9
Brakes Data10
Wheels and Tyres Data10
Carburetor Data10
Tightening Torques11
Front Brake11
Assembly Clearances12
Cylinder - Piston Assy12
Piston Rings15
Crankcase - Crankshaft - Connecting Rod16
Gearbox Shoulders17
Products17
Tools18
Maintenance25
Maintenance Chart26
Every 2 Years26
Carburetor30
Checking the Spark Advance30
Spark Plug31
Air Filter31
Headlight Adjustment32
CO Check32
SAS Filters Inspection and Cleaning34
Gearbox Oil34
Electrical System35
Electrical System Schematics36
Electrical System Components Arrangement37
Conceptual Diagrams38
Ignition Diagram38
Headlights and Automatic Starter Section39
Battery Recharge and Starting Diagram40
Level Indicators and Enable Signals Section41
Turn Signal Lights42
Checks and Inspections43
Instruments and Warning Lights Control Board43
Ignition Circuit Inspection43
Stator Check44
Ignition Circuit44
Voltage Regulator Check45
Starter Motor46
Fuses Inspection47
Starter Motor47
Dry-Charge Battery48
Engine from Vehicle49
Index of Topics49
Exhaust Assy. Removal50
Removal of the Engine from the Vehicle50
Engine52
Flywheel Cover53
Cooling Hood53
Removing the Stator53
Refitting the Stator54
Flywheel and Starting54
Removing the Starter Motor54
Removing the Flywheel Magneto56
Refitting the Flywheel Magneto57
Cylinder Assy. and Timing System57
Removing the Cylinder Head57
Removing the Cylinder - Piston Assy.57
Inspecting the Small End58
Refitting the Cylinder58
Crankcase - Crankshaft58
Splitting the Crankcase Halves58
Removing the Crankshaft59
Removing the Crankshaft Bearings59
Refitting the Crankshaft Bearings60
Lubrication61
Automatic Fuel Mixer61
Automatic Fuel Mixer Diagram62
Oil Pump Diagram62
Fuel Supply64
Removing the Carburetor64
Refitting the Carburettor66
Manual Gear Shifter66
Clutch70
Suspensions73
Index of Topics73
Front Wheel Hub Overhaul74
Handlebar Removal74
Handlebar Refitting75
Steering Column Removal75
Steering Column Overhaul75
Steering Column Refitting79
Front Shock Absorber79
Front Shock Absorber Removal80
Shock-Absorber - Calliper Bracket Removal80
Removing the Rear Wheel81
Refitting the Rear Wheel81
Shock Absorbers Removal81
Centre-Stand82
Braking System83
Front Brake Calliper Removal84
Front Brake Calliper Refitting84
Front Brake Disc Removal84
Disc Inspection85
Front Brake Pads Removal85
Front Brake Pads Refitting85
Fill86
Front Brake Pump Removal87
Front Brake Pump Refitting87
Rear Drum Brake87
Rear Brake Pedal88
Chassis89
Seat90
Rear Handlebar Cover90
Headlight Assy90
Removing the Ignition Key-Switch When on "Off"91
Removing the Ignition Key-Switch When on "Lock"92
Taillight Assy92
Fuel Tank93
Front Mudguard94
Top-Case94
Front Central Cover95
Side Cowlings95
Pre-Delivery96
Aesthetic Inspection97
Tightening Torques Inspection97
Electrical System Tests97
Levels Check98
Road Test98
Functional Inspection98
Time99
Working on Engine100
Working on Crankshaft101
Working on Wrist Pin Piston Cylinder Assy102
Working on Flywheel Cover103
Fan Cover103
Working on Oil Pump104
Working on Starter Motor104
Working on Kick-Starter Lever105
Working on Flywheel Magneto106
Working on Carburetor107
Working on Exhaust Pipe108
Working on Air Cleaner109
Working on Frame110
Working on Centre-Stand111
Working on Legshield Spoiler111
Working on Side Fairings112
Working on Footrests113
Working on Rear Cover114
Working on Mudguard115
Front Mudguard115
Working on Fuel Tank116
Fuel Level Sensor116
Working on Oil Tank117
Working on Rear Shock Absorber118
Working on Steering Column Bearings119
Working on Handlebar Components119
Working on Gear-Shifter Twist-Grip120
Working on Seat121
Working on Instrument Panel122
Working on Turn Signal Lights123
Working on Headlight123
Working on Front Wheel125
Working on Electric Devices126
Electrical Devices126
Working on Battery - Voltage Regulator127
Electrical Connections128
Working on Transmissions130
Working on Brake Calipers132
Brake Callipers132
Working on Steering Column133
Working on Front Suspension134
Front Shock-Absorber134
Working on Braking System135
Rear Brake Shoes135
Rear Brake Pedal136
Rear Brake Drum136
Working on Front Wheel Hub137
Working on Shoe Plate137
Working on Secondary Air Box138
Working on Clutch Cover139
Working on Clutch139
Working on Gear-Box140
Working on Gear Shifter140
Working on Gear Shifter Fasteners141
Alphabetical Index142

Brand	Vespa
Model	PX 125 150 euro 2
Category	Scooter
Language	English

Vespa PX 125 150 euro 2 User Manual

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