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3.0GLP-C
Volvo Penta 3.0GLP-C User Manual
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OPERATOR’S MANUAL
3.0GLP-C
4.3GL-D, 4.3GXi-E, 4.3GXi-EF
5.0GL-E, 5.0GXi-E, 5.0GXi-EF
5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF
8.1Gi-F, 8.1Gi-FF,
8.1GXi-E, 8.1GXi-EF
2
Table of Contents
Table of Contents
5
Safety Information
7
General Information
8
Warning Symbols Used in this Manual
8
Safety Precautions (Maintenance and Service)
9
Before Starting the Engine
9
Engine Decals
9
Knowledge
9
Lifting the Engine
9
Stop the Engine
9
Washing the Engine
9
Batteries
10
Carbon Monoxide Poisoning
10
Fire and Explosion
10
Fuel and Lubrication Oil
10
Hot Surfaces and Fluids
10
Non-Original Components
10
Start Spray
10
Chemicals
11
Cooling System
11
Electrical System
11
Fuel System
11
Lubrication System
11
Safety Precautions While Operating the Boat
12
Accidents
12
Daily Checklist
12
Do Not Start the Engine
12
Emergency Stop Switch
12
Maneuvering
12
Refueling
12
Your New Boat
12
Station Wagon" Effect & Carbon Monoxide
13
Safety Checklists
14
Planning Your Trip
14
Replacement Parts and Tools Checklist
14
Safety Equipment
14
Safety Equipment Checklist
14
Trip Checklist
14
Basic Safety Rules of Boating
15
High Performance Boat Operation
15
Introduction
17
Care of the Environment
17
Breaking-In
17
Fuel and Oils
17
Certified Engines
18
Load Condition (Speed of Planing Hull)
19
Power Ratings
19
General Information
21
Warranty Information
21
Warranty Registration Form
21
Volvo Action Service (VAS)
21
Doing Your Own Maintenance and Repairs
21
Informational Decals and Identification Plates
22
Identification Numbers
23
Owner's Identification Card
24
Service, Replacement Parts, and Accessories
24
Volvo Penta Dealer Network
24
Toll-Free Dealer Locator Service
24
Volvo Penta on the Internet
24
Instrumentation
25
Instrument Panel
25
Audible Alarm
26
Emergency Stop Switch
26
Checking Instruments
27
Engine Coolant Temperature
27
Oil Pressure
27
Voltage/Charge
27
Engine Control Module (ECM)
28
Engine Protection Mode
28
Master/Slave Arrangement
29
Power Trim/Tilt
29
Analog Trim Instrument
30
Trim Instruments
30
LED Display
31
Optional Digital Trim Instrument
31
Other Instruments
31
Impact Protection
32
Trim/Tilt Motor Protection
32
Controls
33
Remote Control Unit
33
Disengaging the Shift Function
33
Shifting from Neutral
33
Single Lever Control Operation
33
How to Shift and Control Speed
34
Twin Unit Maneuvering
34
Cruising Speed
35
Shifting between Forward and Reverse
35
Friction Brake
36
Side Mount Remote Controls
36
Top Mount Remote Controls
36
Control Lever with Catch Button (Single)
37
Control Panel
37
Operating Trim Controls
37
Remote Control Lever
37
Trim Controls
37
Control Lever with Catch Button (Dual)
38
Operation
39
Operating the Engine
39
Before Starting
39
Gi & Gxi Models
40
GL Models
40
If the Engine Floods
40
Starting the Engine (Cold Start)
40
Gi & Gxi Models
41
Starting the Engine (Warm Start)
41
Stopping the Engine
41
Operating Remote Controls
42
Using the Gear Shift Release Button
42
Steering System Operation
43
Twin Unit Steering
43
Power Trim and Tilt Operation
44
Determining the Proper Trim
44
Power Trim Operation
44
Operating in "Bow-Down" Position
45
Operating in "Bow-Up" Position
45
Power Tilt Operation
46
Power Trim/Tilt Switch & Gauge Location
46
Special Boating Situations
47
High Altitude Operation
47
Operating in Freezing Temperatures
47
Shallow Water Operation
47
Salt Water Operation
48
Trailering Your Boat
48
Features
49
Circuit Breakers and Fuses
49
Legend of Symbols Used in Engine Diagrams
49
3.0Glp-C
50
4.3Gl-D, 5.0Gl-E
52
4.3Gxi-E, 5.0Gxi-E, 5.7Gi-E, 5.7Gxi-F
54
8.1Gi-F, 8.1Gxi-E
56
4.3Gxi-EF, 5.0Gxi-EF, 5.7Gi-EF, 5.7Gxi-FF
58
8.1Gi-FF, 8.1Gxi-EF
59
SX-M Sterndrive
60
DP-S Sterndrive
61
Maintenance Parts List
63
Maintenance
65
Engine Break-In Period
65
Break-In Procedures
65
First Two Hours
66
Next Eight Hours
66
Final Ten Hours
67
First Service Inspection (Dealer 20-Hour Check)
67
Operating after Break-In Period
67
Maintenance Schedule
68
Static Water Line
70
Static Water Line Test
70
Off-Season Storage (Winterization)
71
Preparing for Boating (Launching)
71
Maintenance of Boat's Systems
72
Drive Unit Bellows
72
Engine Exhaust System
72
Fuel System
73
Gasoline Recommendations
73
Detonation (Spark Knock)
74
Gasoline Containing Alcohol
74
Preventing Gum Formation and Corrosion
74
Carburetor (GL)
75
Electronic Fuel Injection (Gi, Gxi)
75
Flame Arrestor
75
Electric Fuel Pumps
76
Fuel Filter
76
Engine Fuel Filter Replacement
77
Fuel Filter Replacement (V6/V8 Carb Engines)
78
Fuel Screen Cleaning (3.0 Liter Carb Engines)
78
Batteries and Connections
79
Battery Cables
79
Electrical System
79
Battery Replacement
81
Circuit Breakers and Fuses
82
Distributor Cap and Rotor
82
Multiple Batteries and Selector Switch
82
Checking and Changing Spark Plugs
83
Spark Plugs
83
Belt Adjustments
85
Serpentine Belt Engines
85
V-Belt Engines
86
V-Belt Tension
86
Alternator Belt
87
Power Steering Pump Belt
87
Closed Cooling System (F-Series)
88
Cooling System
88
Engine Overheating (Gi & Gxi Only)
88
Raw Water System
88
Engine Flush
89
Engine Overheating (All Other Models)
89
Draining the Cooling System
90
Raw Water Cooled Engines
90
4.3 GL Draining Only
91
5.0, and 5.7 Liter Engines (F-Series)
91
Draining the Closed Cooling System
91
Liter Engines (F-Series)
91
Impeller: Checking & Replacing
92
Steering System
92
Power Steering Reservoir Fluid Level
93
Power Trim/Tilt Fluid Level
93
Shaft Spline and Bearing Lubrication
93
Tie Rod (Twin Installations Only)
93
Lubrication System
94
Engine/Crankcase Oil
94
Changing Engine Oil
95
Changing the Oil Filter
95
Checking Engine Oil Level
95
Drive Components
96
Checking the Drive Unit Lubricant
96
Draining the Drive Unit
96
Drive Unit Lubrication
96
Filling the Drive Unit
97
Replacing Heat Exchanger Anodes
98
Replacing Sacrificial Anodes
98
Sacrificial Anodes
98
Active Corrosion Protection System
99
Paint Application
101
Painting the Drive
101
Preparation
101
SX and DP-S Drives
101
Propeller Care
102
Installing the SX Propeller
102
Propeller Replacement - SX
102
Removing the SX Propeller
102
Installing the DP-S Propeller
103
Propeller Replacement - DP-S
103
Removing the DP-S Propeller
103
Boat Bottom
104
Bottom Painting
104
Engine Alignment
104
Engine Submersion
104
Replacement Parts
105
Troubleshooting
107
Troubleshooting - System Isolation
107
Engine Troubleshooting Guides
108
Default Chapter
109
Engine Cranks, but will Not Start
109
Engine will Not Crank
109
Hard Starting - Cold Engine
110
Hard Starting - Hot Engine
110
Engine Noises and Vibrations
111
Engine Runs Rough
111
Engine Overheats
112
Engine dies out
113
Engine Won't Reach Operating RPM
113
Engine Won't Reach Operating Rpm
114
Defective Engine Lubricating System
114
Low Battery Voltage after Short Storage
115
Technical Data
117
Technical Data 5.7Gi-E, 5.7Gi-Ef, 5.7Gxi-F, 5.7Gxi-Ff
122
Metric Conversion Chart
125
Index
127
Ab Volvo Penta
136
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Volvo Penta 3.0GLP-C Specifications
General
Brand
Volvo Penta
Model
3.0GLP-C
Category
Engine
Language
English
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