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5.7OSXi-D
Volvo Penta 5.7OSXi-D User Manual
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OPERA
T
ORS
MANUAL
4.3OSi-E,
4.3OSi-E
F
5.0OSi-E,
5.0OSi-E
F
5.7OSi-D,
5.7OSi-DF
5.7OS
Xi-D,
5.7OS
Xi-DF
2
Table of Contents
Table of Contents
3
Introduction
7
Our Core Values: Quality, Safety, Environmental Care
7
Factors that Affect Engine Performance
8
Power Ratings
8
How Load Conditions Affect the Speed of a Planing
8
Hull
8
Station Wagon" Effect
8
Your New Boat
9
Boater's Responsibilities
9
Planning Your Trip
9
Safety Equipment
9
Basic Safety Rules of Boating
9
High Performance Boat Operation
10
Product and Application Information
11
General Information
12
Identification Numbers
12
Owner's Identification Card
12
Product References, Illustrations, and Specifications
12
Volvo Action Service (VAS)
13
Doing Your Own Maintenance and Repairs
13
Parts and Accessories
13
Volvo Penta Dealer Network
14
Volvo Penta on the Internet
14
Features
15
Fuse Box
15
4.3Osi-EF
16
5.0Osi-EF, 5.7Osi-DF, 5.7Osxi-DF
18
4.3Osi-E
20
5.0Osi-E, 5.7Osi-D, 5.7Osxi-D
22
Anodes ("Sacrificial")
24
Audible Alarm (Optional)
24
Operation
24
Engine Systems
24
Cooling System
24
Fuel System
24
Exhaust System
24
Electrical System
24
Electronic Fuel Injection (EFI)
25
Lubrication System
25
Steering System
25
Drive Components
25
Emergency Stop Switch
25
Engine Protection Mode (EFI Systems)
25
Instruments
25
Engine Instruments
26
Trim Instruments
26
Analog Trim Instrument
26
Digital Trim Instrument (Optional)
26
Trim/Tilt Motor Protection
27
Impact Protection
27
If You Strike a Solid Object
28
Power Trim/Tilt
28
Propellers
29
Propeller Selection
29
D" Series Aluminum Propellers
29
F" Series Stainless Steel Propellers
29
X" Series Composite Propellers
29
Twin Engine Installation
30
XDP Drive Unit
30
Remote Controls
31
Trim Controls
31
Operating Trim Controls
31
Control Panel
31
Control Lever
32
Control Lever (Single Installation)
32
Control Lever (Twin Installation)
32
Engine Break-In Period
33
First Two Hours
34
Next Eight Hours
34
Final Ten Hours
34
First Service Inspection (Dealer 20-Hour Check)
34
Start the Engine and Check that
34
Stop the Engine and
34
Restart the Engine and Recheck that
34
Operating after Break-In Period
35
Starting the Engine, Cold Start
35
If the Engine Floods
35
Starting the Engine (Warm Start)
35
Stopping the Engine
36
Operating Remote Controls
36
Side Mount Control
36
Top Mount Control
36
Steering System Operation
36
Twin Unit Steering
36
Power Trim and Tilt Operation
37
Power Trim Operation
37
Determining the Proper Trim
37
Operating in "Bow-Up" Position
37
Operating in "Bow-Down" Position
37
Power Tilt Operation
38
Power Trim/Tilt Switch Operation
38
Power Trim/Tilt Switch and Gauge Location
39
Shifting and Controlling Speed
39
Checking Instruments
40
Special Boating Circumstances
41
Engine Protection Mode Operation
41
Shallow Water Operation
41
High Altitude Operation
41
Operating Procedure for Freezing Temperatures
41
Salt Water Operation
41
Twin Engine Operation
41
Trailering Your Boat
42
Propeller Selection
42
Maintenance Schedule
43
Preparing for Boating after Storage (Launching)
45
Off-Season Storage ("Winterization")
45
Exhaust System
45
Engine Exhaust System
45
Drive Unit Bellows
45
Fuel System
46
Gasoline Requirements
46
Gasoline Containing Alcohol
46
Detonation (Spark Knock)
46
Preventing Gum Formation and Corrosion in the Fuel System
46
Electronic Fuel Injection
46
Flame Arrestor
47
Electric Fuel Pumps
47
Fuel Filter
47
Engine Fuel Filter Replacement
47
Electrical System
48
Battery Cables
48
Batteries and Connections
48
Spark Plugs
50
Distributor Cap and Rotor
50
Circuit Breakers and Fuses
50
Checking and Changing Spark Plugs
51
Belt Adjustments
53
Cooling System
54
Engine Overheating
54
Draining the Cooling System
55
Engine Flush
55
Raw Water Cooled
56
Closed Cooling System
57
Power Trim/Tilt Fluid Level
58
Steering System
58
Steering Reservoir Fluid Level
58
Primary Shaft Spline Lubrication
58
Engine and Drive Service
58
Engine/Crankcase Oil
59
Checking Engine Oil Level
59
Changing Engine Oil
60
Changing the Oil Filter
60
Drive Components
60
External Lubrication Points
60
Lubricating the Drive Unit (XDP)
60
Adding Lubricant
60
Anodes ("Sacrificial" Anodes)
61
Neutra-Salt System
62
System Operation
62
Propeller Care
64
Propeller Installation
65
D or F-Series
65
X-Series
66
Replacement Parts
67
Boat Bottom
67
Bottom Painting
67
Engine Alignment
67
Engine Submersion
67
Troubleshooting
68
Problem Resolution
69
Warranty Information
69
Warranty Registration Form
69
Certified Engines
70
Bodensee Shiffahrts Ordnung (BSO) Number
70
Specifications
71
4.3 Osi
71
Osi
72
5.7 Osi/Osxi
73
5
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Volvo Penta 5.7OSXi-D Specifications
General
Brand
Volvo Penta
Model
5.7OSXi-D
Category
Automobile Accessories
Language
English
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