Volvo Penta TWD1630V User Manual

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Workshop manual

TAD1630G/GE/P/V, TAD1631G/GE, TID162AP,

TWD1620G/GH, TWD1630G/GE/P/V,

TD164KAE

Table of Contents

Default Chapter3
- Table of Contents3
Contents8
General Information8
Tools13
- Special Tools13
- Other Special Equipment17
Engine18
Design and Function18
- Cylinder Head19
- Cylinder Block19
- Seals19
- Valve Mechanism20
- Camshaft20
- Timing Gears20
- Crankshaft/Pistons21
Service Procedures22
- Engine Fixture, Attaching22
- Compression Test23
- Exposing Engine Body23
- Tad1630/Tad163123
- Tid162/Twd1620/Twd1630/Td16423
- Tad1630/Tad1631/Tid162/Twd1630/Td16424
- Cylinder Head, Removing25
- Cylinder Head, Disassembling26
- Cylinder Head, Pressure Testing27
- Cylinder Head, Inspection28
- Cylinder Head, Face-Grinding28
- Valve Guides, Inspection29
- Valve Guides, Replacing30
- Valve Seats, Replacing30
- Valve Seats, Grinding31
- Valves, Grinding31
- Cylinder Head, Assembling32
- Cylinder Head, Installation32
- Rocker Arm Mechanism, Reconditioning35
- Valves, Adjusting36
- Copper Sleeve for Injectors, Replacing38
- Cylinder Liners and Pistons, Removing41
- Cylinder Liners, Measurement and Inspection42
- Cylinder Liners, Honing42
- Cylinder Liner Seats, Reconditioning43
- Cylinder Block, Face-Grinding44
- Pistons, Checking45
- Pistons, Fitting45
- Piston Rings, Inspection45
- Connecting Rods, Inspection45
- Pistons, Piston Rings and Connecting Rods, Assembling46
- Cylinder Liners and Pistons, Fitting47
- Tad1630/Tid162/Twd1620/Twd1630/Td164Kae52
- Tad163153
- Seal on Output Shaft from Timing Gear to Injection Pump, Re- Placing:53
- Front Sealing Ring for Coolant Pump, Replacing55
- Sealant, Timing Gear Cover, Replacement56
- Timing Gears, Removing57
- Intermediate Gears, Replacing Bearing58
- Timing Gears, Fitting59
- Polygon Hub, Replacing60
- Sealant, Transmission Gear Casing, Replacing61
- Camshaft, Checking for Wear61
- Camshaft, Replacing64
- Camshaft Bearings, Replacing66
- Main Bearings, Replacing, All68
- Crank Bearings, Checking for Wear or Replacing, All69
- Crankshaft, Replacing70
- Crankshaft71
  - Inspection71
  - Reconditioning73
- Flywheel, Checking for Warp73
- Flywheel, Replacing74
- Ring Gear, Replacing75
- Flywheel Casing, Checking for Warp75
- Flywheel Bearing, Replacing76
- Crankshaft Seal, Rear, Replacing77
- Crankshaft Seal, Front, Replacing78
- Sealant, Flywheel Casing, Replacing79
Lubrication System81
Design and Function81
- General81
- Oil Cooler83
Service Procedures84
- Lubricating Oil Pressure, Checking84
- Oil Filters, Replacing84
- Oil Cooler, Replacing85
- Oil Cooler, Leakage Test86
- Oil Pump, Replacing87
- Oil Pump, Reconditioning89
Fuel System92
Design and Function92
- General92
- Fuel Filters92
- Injection Pump93
- Smoke Limiter TAD1630P/V96
- Feed Pump96
- Manual Pump96
Instrucciones de Reparación97
Service Procedures97
- Injection Pump, Removal97
- Fitting and Adjusting the Injection Pump97
- Injection Pump, Setting with Measuring Tool 998 7057100
- Pump Coupling Shaft, Removing103
- Checking and Replacing Pump Coupling Laminates103
- Injectors103
- Injectors, Replacing104
- Injectors, Reconditioning105
- Opening Pressure, Adjusting106
- Fuel Feed Pressure, Checking106
- Fuel Filters, Replacing107
- Feed Pump, Replacing107
- Feed Pump, Reconditioning108
- Smoke Limiter, TAD1630P/V109
  - Replacing the Diaphragm109
- Fuel System, Bleeding110
Intake and Exhaust Systems111
Design and Function111
- Charge Air Cooler111
- Turbocharger111
- Air Filter112
- Starter Heater112
- Exhaust Manifold112
Service Procedures113
- Boost Pressure, Checking113
- Rectifying Low Boost Pressure114
- Checking Exhaust Back Pressure115
- Turbocharger, Checking Bearing Clearance115
  - Schwitzer S4T and Holset H3B115
- Turbocharger, Reconditioning117
  - Schwitzer S4T y TAD1630/1631117
  - Holset, TID162/TWD1620/TWD1630122
- Measures in Case of Turbo Failure on TAD- Engines125
- Turbocharger, Replacing/Refitting on Engine125
- Charge Air Cooler, Checking for Leakage, TAD-Engines126
Cooling System127
Design and Function127
- General127
Service Procedures130
- Coolant Pump, Replacing130
- Coolant Pump, Reconditioning132
- Sleeve Thermostats, Replacing142
- Sleeve Thermostats, Checking143
- Coolant Manifold Seals, Replacing144
- Coolant146
- Anti-Freeze146
- Volume146
- Anti-Corrosion Additives146
- Checking Coolant Level146
- Draining the Coolant146
- Coolant, Filling147
- Coolant Temperature too High147
- Coolant Temperature too Low147
- Temperature Gauge, Checking147
- Level Switch, Checking147
- Coolant Leakage148
- Radiator and Charge Air Cooler, Checking148
- Drive Belts, Adjusting148
- Cooling System, Cleaning148
  - Cooling System, Pressure-Testing149
  - Checking Pressure-Testing Device 999 6662149
  - Pressure Testing149
  - Pressure Valve, Checking150
Electrical System151
- Important151
- Arc Welding151
- Starting with Auxiliary Battery151
- Electronic Speed Governor, Wiring152
Wiring Diagrams153
Troubleshooting158

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Volvo Penta TWD1630V Specifications

General

Brand	Volvo Penta
Model	TWD1630V
Category	Engine
Language	English

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