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Dumper 5001
Wacker Neuson Dumper 5001 User Manual
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Dumper
5001, 6001
OPERA
TOR’S MANUAL
1000232986
1.2
1208
www.wackerneuson.com
1000232986
2
Table of Contents
Default Chapter
3
Table of Contents
3
Introduction
9
Important Information on this Operator's Manual
9
Brief Description
10
Operator Qualifications
10
EC Declaration of Conformity for 5001 Dumper
11
EC Declaration of Conformity for 6001 Dumper
12
Type Labels and Component Numbers
13
Swivel Dump Bucket 5001/6001
15
Front Dump Bucket 6001
16
Labels
17
Safety Information
21
Safety Symbols Found in this Manual
21
Warranty
22
Designated Use
22
General Conduct and Safety Instructions
22
User Training and Knowledge
23
Preparing for Use
23
Modifications and Spare Parts
23
Staff Qualifications and Basic Responsibilities
24
User/Owner Responsibility
24
Repair Person Qualifications
24
Safety Instructions Regarding Operation
24
Preparing for Use
24
Startup and Shutdown
24
Work Area Awareness
25
Danger Area Awareness
25
Operating the Machine
25
Special Operating Notes
26
Carrying Passengers
26
Mechanical Integrity
26
Driving on Public Roads
26
Trailering and Transport
27
Trailers
27
Transport
27
Temperature Range
27
Safety Guidelines for Maintenance
27
General Maintenance Notes
27
Personal Safety Measures
28
Preparing for Maintenance and Repair Work
28
Performing Maintenance and Repairs
28
Special Hazards
29
Battery
29
Tracks (Track Dumpers)
29
Electric Energy
29
Safety Guidelines While Using Internal Combustion Engines
30
Guidelines for Running the Engine
30
Guidelines for Fueling the Engine
31
Operation
33
Description of Components
34
Control Stand
36
Instrument Panel
38
Putting the Machine into Operation
40
Safety Instructions
40
Putting the Machine into Operation for the First Time
40
Running-In Period
40
Check Lists
41
Start-Up Checklist
41
Operation Checklist
42
Parking Checklist
42
Indicators and Warning Lights: Overview
43
Driving the Dumper
46
Preheating Start Switch: Overview
46
Before Starting the Engine
46
Starting the Engine: General
46
Procedure
47
When the Engine Has Started
48
Engine Warm-Up
48
Jump-Starting the Engine (Supply Battery)
48
Special Instructions for Traveling on Public Roads
50
Traveling Operation
50
Accelerator Pedal
51
Hydraulic Brake
51
Parking Brake
51
Hazard Warning System
52
Low/High Speed
52
Operating on Slopes
53
Specific Safety Instructions
53
Driving on Slopes with a Loaded Dump Bucket
53
Driving Across Slopes
53
Parking the Machine
54
Loading the Machine
55
Seat Adjustment
56
Weight Adjustment
56
Horizontal Adjustment
56
Backrest Adjustment
56
Seat Belt
57
Light System
58
Road Travel Lights
58
Multifunctional Lever
59
Interior Light (Cab Option)
59
Rotating Beacon (Option)
59
Working Lights (Cab Option)
60
Cab Heating and Ventilation
60
Air Conditioning (Option)
61
Washer System
61
Tank for Washer System
62
Doors
63
Door Arresters
64
Working with the Machine
65
General Safety Instructions
65
Front Dump Bucket Operation
66
Swivel Dump Bucket Operation
67
Rollbar
68
Towing
69
Opening the High-Pressure Circuit
69
Articulated Steering Locking Bar
70
Locking the Control Lever (5001)
70
Locking the Control Lever (6001)
71
Lifting the Machine
72
Loading and Transporting the Machine
73
Tying down the Machine
74
Battery Master Switch
74
Engine Cover (Machines Without Cab)
76
Troubleshooting
77
Engine Trouble
77
Maintenance
79
Introduction
79
Maintenance Strut
80
Maintenance Strut 5001
80
Front Dump Bucket Maintenance Strut (6001)
81
Swivel Dump Bucket Maintenance Strut (6001)
82
Fuel System
83
Specific Safety Instructions
83
Refueling
83
Stationary Fuel Pumps
84
Diesel Fuel Specification
84
Bleeding the Fuel System
85
Replacing the Fuel Filter (Deutz Diesel Engine)
86
Engine Lubrication System
87
Checking the Oil Level
87
Filling up Engine Oil
88
Engine Cooling System
89
Checking/Filling up Coolant
89
Specific Safety Instructions
90
Air Filter
92
Replacing the Filter
93
V-Belt
94
Checking V-Belt Tension
94
Retightening the V-Belt
95
Hydraulic System
96
Specific Safety Instructions
96
Checking the Hydraulic Oil Level
98
Filling up Hydraulic Oil
99
Changing Hydraulic Oil
100
Fouling Indicator for Hydraulic Oil Filter
100
Replacing the Hydraulic Oil Filter Element
100
Important Information for the Use of Biodegradable Oil
101
Checking Hydraulic Pressure Lines
102
Specific Safety Instructions
102
Tires
103
Inspection Work
103
Wheel Change
104
Axles
105
Checking the Oil Level and Filling up Oil
105
Draining Oil
105
Electric System
106
Specific Safety Instructions
106
Service and Maintenance Work at Regular Intervals
106
Instructions Concerning Specific Components
107
Alternator
107
Battery
108
General Maintenance Work
109
Cleaning
109
General Instructions for All Areas of the Machine
109
Exterior of the Machine
110
Engine Compartment
110
Threaded Fittings and Attachments
110
Pivots and Hinges
110
Fluids and Lubricants
111
Maintenance Plan (Overview)
113
Lubrication Plan 5001
116
Lubrication Plan 6001
117
Specifications
119
Chassis
119
Engine
119
Drive Pump
119
Brakes
120
Steering System
120
Work Hydraulics
120
Dump Bucket
120
Drive Specifications
121
Electric System 5001
122
Fuse Box
122
Relays
122
Electric System 6001
123
Fuse Box
123
Relays
124
Tires
125
Noise Levels
125
Coolant Compound Table
125
Dimensions Model 5001
126
Dimensions Model 6001F (Front Dump Bucket)
127
Dimensions Model 6001S (Swivel Dump Bucket)
128
Dimensions Model 6001S (Swivel Dump Bucket) with Cab
129
4
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Wacker Neuson Dumper 5001 Specifications
General
Brand
Wacker Neuson
Model
Dumper 5001
Category
Construction Equipment
Language
English
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