Woodward 8237-2594 User Manual

Woodward 8237-2594

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Product Manual 35086

(Revision -, 2/2018)

Original Instructions

ProTech-GII

Overspeed Protection Device

with Math Enhancements

Installation and Operation Manual

Released

Table of Contents

Default Chapter3
- Table of Contents3
Warnings and Notices10
Electrostatic Discharge Awareness11
Regulatory Compliance12
Acronyms and Definitions15
Chapter 1. General Information16
- Purpose and Scope16
- How to Use this Manual16
- Description16
- Applications17
- Figure 1-1. Typical Protech-GII Application (Voted Trip Relay Models)18
- Figure 1-2. Typical Protech-GII Application (Independent Trip Relay Models)18
- What's New19
- Figure 1-3. Typical Gas Turbine Application (Voted Trip Relay Models)19
Chapter 2. Installation21
- Introduction21
- Unpacking21
- Hardware Installation Procedure21
- Enclosures22
- Figure 2-1. Typical Protech-GII Bulkhead Package-Front View22
- Figure 2-2A. Typical Protech-GII Bulkhead Package-Front Door Open23
- Figure 2-2B. Bulkhead Schematic Showing Front Panel a Connection to Module a and Front Panel C Connection to Module C-Top View23
- Figure 2-3. Mounting Outline Diagram for Bulkhead-Mounted Models24
- Module Removal and Installation-Bulkhead Mount Package25
- Figure 2-4A. Typical Protech-GII Panel Mount Package-Front View28
- Figure 2-4B. Typical Protech-GII Panel Mount Package-Rear View with Cover28
- Figure 2-4C. Typical Protech-GII Panel Mount Package-Rear View Without Cover Showing Module29
- Figure 2-4D. Panel Mount Schematic Showing Front Panel a Connection to Module a and Front Panel C Connection to Module C-Top View29
- Figure 2-5A. Mounting Outline Diagram for Panel-Mount Models30
- Figure 2-5B. Mounting Outline Diagram for Panel-Mount Models31
- Figure 2-5C. Panel Cutout Diagram for Panel-Mount Models32
- Module Removal and Installation-Panel Mount Package33
- Mounting Location Considerations34
- Power Supply Requirements35
- Input/Output Specifications37
- Shielded Wiring40
- Control Wiring Guidelines40
- Figure 2-6. Screw Connection Terminal Block41
- Figure 2-7. Inside View of Protech-GII42
- Figure 2-8. Protech-GII Control Wiring Diagram43
- Figure 2-9. Trip Module-Included Within Voted Trip Relay Units Only44
- Figure 2-10A. Power Supply Field Wiring Routing & Stress Relief Diagram44
- Figure 2-10B. I/O Wiring Routing & Stress Relief Diagram45
- Figure 2-10C. Relay Output Field Wiring Routing & Stress Relief Diagram45
- Figure 2-11A. Example MPU (Passive Magnetic Pickup Unit) Wiring46
- Figure 2-11B. Example Proximity Probe (Active Magnetic Pickup Unit) Wiring (Internal Power)47
- Figure 2-11C. Example Proximity Probe (Active Magnetic Pickup Unit) Wiring (External Power, Non-Preferred)47
- Figure 2-11D. Example Eddy Current Probe (Active Magnetic Pickup Unit) Wiring47
- Figure 2-12A. Example Standard Discrete Input Wiring (Internal Power Option)48
- Figure 2-12B. Example Standard Discrete Input Wiring (External Power Option)48
- Figure 2-13. Example Analog Output Wiring49
- Figure 2-14A. Example Trip Relay Output Wiring49
- Figure 2-14B. Example Trip Relay Wiring (Per Module) (Independent Trip Relay) (Internal Supply)50
- Figure 2-14C. Example Trip Relay Wiring (Per Module) (Independent Trip Relay) (External Supply)50
- Figure 2-14D. Example Trip Relay Wiring (Voted Trip Relay Models)51
- Figure 2-14E. Example Alarm Relay Wiring (Internal Supply)51
Chapter 3. Functionality52
- Introduction52
- Features52
- Figure 3-1. Module Diagram Without Speed Redundancy Manager Configured53
- Figure 3-2. Module Diagram with Speed Redundancy Manager Configured54
- Product Models55
- Figure 3-3. Basic Functional Overview of Independent Trip Relay Models55
- Figure 3-4. Functional Diagram of Single Protech-GII Module with Independent Trip Relay Outputs56
- Figure 3-5. Example TMR Trip Block Assembly Interface57
- Figure 3-6. Basic Functional Overview of Voted Trip Relay Models58
- Figure 3-7. Functional Diagram of Single Protech-GII Module with Voted Trip Relay Outputs59
- Figure 3-8. Simplex Trip Block Assembly60
- Inputs and Outputs61
- Figure 3-9. Dual Redundant Trip Block Assembly61
- Overspeed and Over-Acceleration Detection Logic63
- Figure 3-10. Over-Acceleration Enabling Diagram64
- Speed Diagnostics66
- Start Logic66
- Figure 3-11. Start Logic Diagram67
- Figure 3-12. Speed Fail Trip Diagram67
- Test Routines68
- Figure 3-13. Speed Fail Timeout Trip Diagram68
- Alarm and Trip Latches70
- System Logs72
- Protech-GII Response Time Performance73
- Figure 3-14. Total System Response Time Based on Sensed Frequency Level for Independent Trip Relay Models When Speed Redundancy Manager Function Is Not Configured73
- Figure 3-15. Total System Response Time Based on Sensed Frequency Level for Independent Trip Relay Models When Speed Redundancy Manager Function Is Configured74
- Figure 3-16. Total System Response Time Based on Sensed Frequency Level for 2Oo3 Voted Trip Relay Models When Speed Redundancy Manager Function Is Not Configured74
- Figure 3-17. Total System Response Time Based on Sensed Frequency Level for 2Oo3 Voted Trip Relay Models When Speed Redundancy Manager Function Is Configured75
- Figure 3-18. Response Time Definition75
Chapter 4. Front Panel Interface76
- Introduction76
- Figure 4-1. Protech-GII Front Panel76
- Screen Layout77
- Figure 4-2. Protech-GII Screen77
- Keypad Functions78
- Figure 4-3. Protech-GII Faceplate78
- Navigation79
- Figure 4-4. Home Screen (with Alarm)79
- Figure 4-5. Home Screen (with Trip)79
- Passwords80
- Figure 4-6. Password Entry Screen Example80
- Monitor Menu81
- Figure 4-7. Monitor Menu81
- Figure 4-8. Monitor Summary Screen Example82
- Figure 4-9. Monitor Trip Latch Screen Example82
- Figure 4-10. Monitor Alarm Latch Screen Example83
- Figure 4-11. Monitor Dedicated Discrete Inputs Screen Example84
- Figure 4-12. Monitor Speed Input Screen Example85
- Figure 4-13. Monitor Speed Redundancy Manager Screen Example85
- Figure 4-14. Monitor Acceleration Redundancy Manager Screen Example86
- Figure 4-15. Monitor Speed Fail Timer Screen Example87
- Figure 4-16. Monitor Speed Readout (Home) Screen Example87
- Figure 4-17. Monitor Shared Start Input Screen Example88
- Figure 4-18. Monitor Shared Reset Input Screen Example88
- Figure 4-19. Monitor Shared Speed Fail Override Input Screen Example89
- Figure 4-20. Monitor Modbus Screen Example89
- Figure 4-21. Monitor/Set Date & Time Screen Example90
- Figure 4-22. Edit/Change Mode Active Screen Example90
- Figure 4-23. Highlight Time Field to Edit Screen Example91
- Figure 4-24. Ready to Apply Changes Screen Example91
- Figure 4-25. Monitor System Status92
- Figure 4-26. Monitor Module Information92
- View Logs93
- Figure 4-27. Logs Menu Screen Example93
- Figure 4-28. Overspeed/Over-Acceleration Log Screen Example93
- Figure 4-29. Trip Log Screen Example94
- Figure 4-30. Alarm Log Screen Example94
- Figure 4-31. Peak Speed/Acceleration Log Screen Example95
- Figure 4-32. Reset Logs Screen Example95
Chapter 5. Configuration Using the Front Panel96
- Introduction96
- Editing Configuration Settings from the Front Panel97
- Configure Menu Page97
- Figure 5-2. Configure Menu Screen Example97
- Configuration Procedure98
- Figure 5-3. Save Configuration Screen Example99
- Figure 5-4. Configure Display Screen Example99
- Figure 5-5. Configure Speed Submenu Screen Example100
- Figure 5-6. Configure Speed Input Screen Example101
- Figure 5-7. Configure Acceleration Screen Example102
- Figure 5-8. Configure Start Logic102
- Figure 5-9. Configure Speed Redundancy Manager Screen Example103
- Figure 5-10. Configure Acceleration Redundancy Manager Screen Example104
- Figure 5-11. Configure Trip Latch Screen Example104
- Figure 5-12. Configure Alarm Latch Screen Example105
- Figure 5-13. Configure Dedicated Discrete Submenu Screen Example105
- Figure 5-14. Configure Start Input Sharing Screen Example106
- Figure 5-15. Configure Reset Input Sharing Screen Example106
- Figure 5-16. Configure Speed Fail Override Input Sharing Screen Example107
- Figure 5-17. Configure Test Modes Screen Example107
- Figure 5-18. Configure Auto-Sequence Test Screen Example108
- Figure 5-19. Configure Modbus Screen Example109
- Figure 5-20. Configure Power Supply Alarms Screen Example109
- Figure 5-21. Configuration Management Menu Screen Example110
- Figure 5-22. Configuration Overview Screen Example110
- Figure 5-23. Configuration Compare Screen Example111
- Figure 5-24. Configuration Copy Screen Example112
- Figure 5-25. Configuration Copy Screen Example113
- Figure 5-26. Password Change Screen Example113
Chapter 6. Test Routines115
- Test Modes Menu115
- Temporary Overspeed Setpoint Test115
- Figure 6-1. Test Modes Menu115
- Figure 6-2A. Temporary Overspeed Test Screen Example115
- Figure 6-2B. Temporary Overspeed Test Screen Examples117
- Manual Simulated Speed Test118
- Figure 6-3. Manual Simulated Speed Test Screen Example118
- Figure 6-4. Test Frequency Resolution119
- Figure 6-5. Manual Simulated Speed Test Screen Example119
- Auto Simulated Speed Test120
- Figure 6-6. Auto Simulated Speed Test Screen Example120
- Auto-Sequence Test122
- Figure 6-7. Auto Sequence Test (Periodic Test Timer Enabled) Screen Example122
- Lamp Test124
- General Testing Notes124
- Figure 6-8. Lamp Test124
Chapter 7. Programming and Configuration Tool (Pct)125
- General125
- Installation of the PCT125
- Figure 7-1 Website Search Results125
- PCT Levels of Operation126
- Figure 7-2. Host Computer Control Panel Display Settings126
- Using the PCT127
- Figure 7-4. Protech-GII PCT Off-Line Window127
- Figure 7-5. Button Status (Connected)128
- Figure 7-6. Button Status ( Not Connected)128
- Figure 7-7. Information Status Bar (Not Connected)128
- Figure 7-8. Information Status Bar Example (Connected)128
- Figure 7-9. Protech-GII PCT Off-Line Window129
- Figure 7-10. Status Bar and Button Status before Connection129
- Figure 7-11. PCT Connect Options Window130
- Figure 7-12. Status Bar and Button Status after Connection130
- Figure 7-13. PCT Security Log-In Window130
- Figure 7-14. Drop-Down Menu "Settings131
- Figure 7-15. Prompt to Set Settings File Default Values132
- Figure 7-16. Prompt for Settings File to Modify132
- Figure 7-17. Prompt to Connect133
- Figure 7-18. Prompt for Settings File to Edit133
- Figure 7-19. Prompt for Settings File to Load134
- Figure 7-20. Configuration Error135
- Figure 7-21. Compare Settings File Differences135
- Figure 7-22. Settings File Differences135
- Figure 7-23. PCT On-Line Window136
- Figure 7-24. Edit/View Configuration On-Line Window Example137
- Figure 7-25 Valid Range Display for Sudden Speed Loss Threshold Setting138
- Figure 7-26 Options Displayed When no Changes Are Detected138
- Figure 7-27 Options Displayed When Changes Are Detected138
- Figure 7-28 Incorrect Log-In Level139
- Figure 7-29 Configuration Error139
- Figure 7-30 Module Is Not Tripped139
- Figure 7-31. Configuration Error Log Example140
- Figure 7-32. Trip and Alarm Log Example141
- Figure 7-33. Overspeed/Acceleration Log Example142
- Figure 7-34. Module Faults Log Example143
Chapter 8. Configuration Using the Pct144
- Introduction144
- Configuration Settings145
- Figure 8-1. Protech-GII PCT "Edit/View Configuration" Screen (Connected)145
- Input Configuration147
- Figure 8-2. Speed and Acceleration Configuration Example147
- Figure 8-3. Input Sharing Selection Configuration Example150
- Figure 8-4. Modbus Configuration Example151
- Functions Configuration152
- Figure 8-5. Test Modes Configuration Example152
- Figure 8-6. Start Logic & Power Supply Alarms Configuration Example154
- Figure 8-7. Other Outputs Configuration Example155
- Configuration Checks156
- Error Messages157
- Figure 8-8. Configuration Error Window157
- Figure 8-9. Data Entry Range Error Example157
Chapter 9. Modbus Communications158
- Introduction158
- Monitor Only158
- Monitor and Control158
- Modbus Interface159
- Port Adjustments159
- Protech-GII Parameter Addresses159
Chapter 10. Safety Management165
- Product Variations Certified165
- Safe State165
- SIL Specifications165
- Failure Rate Data166
- Response Time Data166
- Limitations166
- Management of Functional Safety166
- Restrictions167
- Competence of Personnel167
- Operation and Maintenance Practice167
- Installation and Site Acceptance Testing167
- Functional Testing after Initial Installation167
- Functional Testing after Changes167
- Proof Testing (Functional Test)167
Chapter 11 Troubleshooting169
- Introduction169
Chapter 12. Product Support and Service Options176
- Product Support Options176
- Product Service Options176
- Returning Equipment for Repair177
- Replacement Parts178
- Engineering Services178
- Contacting Woodward's Support Organization178
- Technical Assistance179
Chapter 13. Asset Management180
- Product Storage Recommendations180
- Refurbishment Period Recommendation180
Appendix A. Modbus Ethernet Gateway Information181
- Introduction181
- B&B Electronics Setup181
- Figure A-1. Wiring182
- Figure A-2. RS-485 2-Wire182
- Figure A-3. Network Settings183
- Figure A-4. Modbus TCP Settings183
- Figure A-5. Serial Communication Settings184
- Figure A-6. Serial Modbus Settings184
- Lantronix Setup185
- Figure A-7. RS-232 Wiring185
- Figure A-8. RS-285 2-Wire Wiring186
- Figure A-9. Overview187
- Figure A-10. Network Menu187
- Figure A-11. Serial Settings Menu188
- Figure A-12. Modem Control Menu188
- Figure A-13. Advanced Menu189
Appendix B. Protech-GII Configuration Worksheet190
Revision History193

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Woodward 8237-2594 Specifications

General

Brand	Woodward
Model	8237-2594
Category	Protection Device
Language	English

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