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CENTUM CS 3000
YOKOGAWA CENTUM CS 3000 User Manual
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[Release 6]
CENTUM VP
Installation Guidance
TI 33J01J10-01EN
TI 33J01J10-01EN
©Copyright Mar
. 2015 (YK)
12th Edition Mar
. 2019 (YK)
Y
okogawa Electric Corporation
2-9-32, Nakacho, Musashino-shi, T
okyo, 180-8750 Japan
2
Table of Contents
Default Chapter
4
Safety Precautions
4
Safety, Protection, and Modification of the Product
4
Symbol Marks of Installation Guidance
5
Cautions for Safely Applying the Device
6
Earth Wiring
6
Tightening Torque of Screws
6
Wiring Power Cable
6
Air Filter
7
Battery
7
Fan Unit
7
Wiring I/O Cables
7
Power Distribution Board
8
Connecting Devices
8
Exchanging Relay
8
Exchanging Fuse
8
Drawing Conventions
9
Maintenance
9
Table of Contents
11
1 System Installation Requirements
13
Control Room Design
14
Floor Strength and Space
14
Floor Structure
14
Flooding- & Dust-Proof Floor
14
Clearance from the Wall and the Floor Surface
15
Illumination
15
Outlets for Maintenance
15
Telephone
15
Air Conditioner
16
Windows
16
Side-By-Side Cabinet Installation
16
Control Room Environment
17
Temperatures and Humidity
17
Condensation
17
Vibration
18
Air Purity
18
Magnetic Field
18
Electric Field Strength (Electric Wave Condition)
19
Installation Specification
20
Measurement Categories
20
Pollution Degree Based on IEC
20
TI 33J01J10-01EN Mar. 29
20
Applied Standards
21
Standards for Hazardous Location Equipment
22
Marine Standards
22
Installation Environment Specifications
23
Table Equipment Installation Specifications
23
Power Supply System
25
AC Power Specification
25
Figure System Operating Voltage Range
26
Figure FCU Power Circuit Diagram
26
Selecting a Power System
27
Source Output Capacity
27
Crest Factor
27
Figure Input Voltage and Input Current Waveforms
27
Common Method to Determine Power Unit Capacity
28
In-Rush Current
28
Suppressing Harmonic Curren
28
Notes for the Field Power Supply Unit of N-IO
29
Cabling
29
Connection of the Field Power Supply of A2BN3D
29
Grounding
30
Cabinet
31
Grounding Bars
31
Grounding Circuit
32
Grounding Connected to a Single Grounding Bus Inlet
32
Grounding Connected to each Grounding Bus Inlet
32
Grounding When Joining CENTUM VP Side by Side with Other System
33
Grounding Using Insulating Sheets
33
Noise Countermeasures
34
Noise Sources and Noise Countermeasures
34
Grounding with Lightning Arresters
35
2-Wire Transmitter/Analyzer
36
Examples of Arrester
36
Examples of Spark-Killer and Diode Installation
36
Resistance Temperature Detector
36
Countermeasures against Static Electricity
37
Example of Using a Wrist Strap and Conductive Sheet
37
Cabling Requirements
38
Separator
38
Distance between Cables
38
Required Distance between Power & Shielded Signal Cables
38
Intersecting Cables
39
Ambient Temperature
39
Measures against EMI
39
Corrosive-Gas Environment Compatibility
40
G3 Environment-Compatible Products
40
Outline of G3 Environment Compatibility
43
Classification of Corrosive-Gas Corrosion Levels
43
Compliance with Marine Standards
44
Precaution on Selecting System Components
44
Marine Standard-Compliant CENTUM VP (Vnet/Ip) Components
44
Precaution on Installing Components
44
2 Transportation, Storage and Installation
45
Precautions for Transportation
46
Don’t Stack Outdoors
46
Unloading
47
Location for Unloading
47
Craning the Cabinet
48
How to Lift of a Cabinet
48
Wrong Way of Lifting
48
Carrying
49
Carrying Space
49
Passage
49
Carrying When Headroom Is Low
49
Using Rollers
50
Unpacking
51
Storage
52
Storage Condition
52
Location of Storage
52
Storage of Packed Equipment
52
Servicing Area
53
Servicing Area When Installing Units Side-By-Side
53
Installation on Floor
54
Concrete Floor
54
Steel Floor
55
Using Clamp Bolts
55
Using Pedestal
55
“Free-Access” Floor
55
Partially Cutting Floor Tile
56
Removing One Floor Tile
56
Cabling through Maximum Size Hole
57
Cabling through Minimum Size Hole
57
Size of Cabling Holes in Floor
57
Example of Installing Cabinets in a Side-By-Side Arrangement
58
Installing Cabinets in a Side-By-Side Arrangement
58
Installing Cabinets Side by Side
59
Interconnecting Cabinets
59
AKT211: Connection Kit for Cabinet
60
Tools and Parts Required for Joining Cabinets
60
19-Inch Rack Mount Devices
61
Notes on Installation
61
Providing Space for Heat Radiation
61
Providing Area for Servicing
62
Space Required for Rack-Mount Equipment
62
Example of Mounting FCU on a Rack
63
Installation Procedure
63
Isolation from Rack
63
Installation Orientation
64
Isolation Bush
64
DIN Rail Mountable Devices
65
Provide Space for Mounting
65
Providing a Space for Mounting (Front View)
65
Mounting
66
Mounting Stopper to the DIN Rail
66
Compatible DIN Rail
67
Installation of DIN Rail
67
Providing Space for Heat Dissipation
67
Installation Orientation for Terminal Board
68
Remarks for Mounting on a DIN Rail
68
Wall Mountable Devices
69
Gounding
69
Providing Space for Mounting
69
Example of Mounting Node Interface Unit to Wall
70
Mounting of Base Plate
70
Remarks for Mounting Terminal Board on a Wall Surface
70
Screw Installation Dimensions for A2BM4
70
Insulation from a Wall (Node Interface Unit A2NN10D)
71
Cabinet for FIO System
72
Example of Mounting to General Purpose Cabinet /Junction Box
72
Mounting Conditions
72
Mounting to Cabinet Using ACUKT1
72
Mounting Position of Cabinet Utility Kit (ACUKT1)
73
Mounting Position of Devices
73
Mounting of Door Fan
74
Mounting of Door Fan Frame
74
Mounting of Door Fan Unit
74
Cabinet Specification Example
75
Installation Condition
75
Mounting to General Purpose Cabinet Without ACUKT1
75
Temperature Condition
75
Mounting Example Using General Purpose Cabinet
76
Example of Installation in Rittal Cabinet
77
Cabinet Dimensions
78
Cabinet for N-IO System
78
Cabinet Specifications
78
Position of an Air Supply / Air Exhaust Port
79
Example of Mounting Multiple Fcus for N-IO in a Cabinet
80
Maximum Numbers of Units that Can be Mounted
80
Temperature Conditions
80
Example of Mounting an FCU for N-IO and N-IO Nodes in a Cabinet
82
Exception to Mounting Heat-Generating Devices
82
Maximum Numbers of Units that Can be Mounted in Case of this Example
82
Temperature Conditions (for Direct Field Wiring to IOBP)
86
Mounting Surface of External Power Supply
89
Non-Mounting Surface of External Power Supply
89
When IOBP_IS Are A2BN4D
91
When IOBP_IS Are A2BN5D
91
Junction Box for N-IO System
92
Junction Box Specifications
92
Product Examples
92
Card Installation Procedure
98
Desktop Equipment
98
Installing Control Bus Interface Card
98
3 Cabling
99
Cables and Terminals
100
Signal Cables
100
Alarm and Control Circuit Cables
100
Power Cables
101
Grounding Cables
101
Cable Terminals
102
Solderless Lug
102
Sleeve for Pressure Clamp Terminal and Spring Clamp Terminal
102
Bending Radius of the Cable
102
Connecting Power
103
Power Cable Termination
103
Solderless (Crimp-On) Lug Terminal Processing
103
Solderless (Crimp-On) Lug Specifications
103
Sleeve Terminal Processing
104
Terminal Processing
104
Cable Termination Example of Sleeve with Insulating Cover
104
Type and Maximum Length of Power Cables
105
Maximum Cable Length Calculation Conditions
105
Maximum Power Cable Length Calculation Conditions
106
Wire Nominal Cross Sectional Areas and Resistances
106
Power Distribution Boards
107
AC Power Distribution Board
107
24 V DC Power Distribution Board
107
Terminal Connection
108
Conduit Power-Cabling
110
Conduit Cabling
110
Connecting Ground Cable
111
Power and Ground Cabling
112
A2NN30D Node Interface Unit
112
Connecting Power Supply with NIU and IOU
112
A2BN3D Base Plate for Adaptor
113
A2BN4D Base Plate for Barrier (MTL)
115
A2BN5D Base Plate for Barrier (P+F)
116
Connecting Power Supply with Node Interface Unit and I/O Units
117
Example of System Cabinet Installation and Grounding Wiring
118
Example of Node Box Installation and Grounding Wiring
119
AFV30S/AFV30D Field Control Unit (19-Inch Rack Mountable Type)
120
Cable Connection of AFV30S/AFV30D (When Connecting to HKU)
121
A2FV50S/A2FV50D Field Control Unit (19-Inch Rack Mountable Type)
122
A2FV50S/A2FV50D Power Cable Connections
122
A2FV70S/A2FV70D Field Control Unit (19-Inch Rack Mountable Type)
123
A2FV70S/A2FV70D Power Cable Connections
123
ANB10S/ANB10D ESB Bus Node Unit (19-Inch Rack Mountable Type)
125
ANB10S/ANB10D Power Cable Connection
125
ANB11S/ANB11D Optical ESB Bus Node Unit
126
ANB11S/ANB11D Power Cable Connection
126
ANT10U Power Cable Connection
127
AVR10D Duplexed V Net Router
128
AVR10D V Net Router Power Cable Connection
128
AW810D Wide Area Communication Router
129
AW810D Wide Area Communication Router Power Cable Connection
129
A2NN10D Node Interface Unit (for RIO System Upgrade)
130
A2NN10D Node Interface Unit Power Cable Connection
130
19-Inch Rack-Mount Devices and Wiring (for FIO System)
131
General-Purpose Cabinet
132
19-Inch Rack-Mount Devices and Wiring
132
Mounting and Wiring Example of Cabinet Utility Kit (ACUKT1)
134
Example of Ground Wiring
134
Example of Dual AC Power Supply
135
Example of Signal Wiring
136
Connecting Signal Cable
137
Process I/O Signal Connection
137
Pressure Clamp Terminal
137
Signal Cable Termination
138
Spring Clamp Terminal
138
Pressure Clamp Terminal (for FIO Module Pressure Clamp Terminal Block)
138
Pressure Clamp Terminal, Spring Clamp Terminal (for N-IO)
140
Applicable Interface
140
When Sleeves with Insulating Cover Are Used
140
When Sleeves Without Insulating Cover Are Used
140
Solderless Lug Specifications
141
Solderless Lug Dimensions
141
Connecting Signal Cables to Terminals (for FIO)
142
Connecting to Pressure-Clamp Terminal
142
Routing Signal Cables (for FIO)
143
Areas for Signal Cables from Field
143
FIO Node Unit Wiring in FCU with Cabinet
144
FIO Node Unit Wiring in I/O Expansion Cabinet
145
AFV30S/AFV30D, ANB10S/ANB10D Wiring
146
FIO Signal Cabling
147
FIO with KS Cable Interface Adaptor Cabling
147
Modifying the Cabinet Bottom Plates for Cable Wiring
148
Bottom Plates
148
To Modify the Bottom Plates
149
Removing the Bottom Plate
149
Routing Signal Cables (for N-IO)
150
Field Cable Area
150
Connecting Signal Cables to Terminals (for N-IO)
151
Connecting Cables to Pressure Clamp Terminals
151
Connecting Cables to Spring Clamp Terminals
151
Connecting Signal Cables to Terminals (for RIO System Upgrade)
152
Connect Clamping of Solderless Lug
152
N-IO Signal Cabling
153
Connecting Two Cables with Single Terminal
153
Example of Node Interface Unit A2NN30D and I/O Unit Cable Wiring
154
Connecting Signal Cables with Fieldnetwork I/O (FIO)
157
Combination of Fieldnetwork I/O (FIO) and Terminal Blocks
157
FIO Terminals
158
List of Signal Cables for Connection with FIO
159
Connecting Signal Cables with FIO
162
Dual-Redundant Pressure Clamp Terminal
162
Connecting Signal Cables with Analog I/O Module
163
KS Cable Interface Adaptor
163
Signal Names and I/O Signals of Analog I/O Module
163
Connecting Signal Cables with Pulse Input Module AAP135
164
When Receiving No-Voltage Contact Signals
164
Voltage Pulse Input
165
When Receiving Voltage Pulse Signals
165
2-Wire Power Supply Type
166
3-Wire Power Supply Type
166
Connecting Terminal Board with FIO
167
Example of Terminal Board Connection with Dual-Redundant I/O Module
167
Connecting Relay Board with Digital I/O Module
168
Example of Relay Board Connection with Digital I/O Module
168
Implementation and Cable Connection of Fieldbus Communication Module ALF111
169
Connection of Fieldbus Communication Module ALF111
170
Fieldbus Wiring for ALF111
170
Fieldbus Wiring for ALF111 with Pressure Clamp Terminal Block
171
Fieldbus Wiring for ALF111 with Terminal Board
172
Installation of Terminator to Terminal Board AEF9D
173
Signal Connections of N-IO I/O Unit
174
N-IO I/O Unit Types
174
I/O Modules that Can be Used with Base Plate
174
Base Plate for Adaptor
174
Base Plate for Adaptor Terminal Numbers (Spring Clamp Terminals)
175
Base Plate for Adaptor Terminal Numbers (Pressure Clamp Terminals)
176
Terminal Board for Analog Digital I/O (Pressure Clamp Terminals)
176
Connecting Signal Cables with A2BN3D
177
Table Terminal Numbers and Signal Types (A2BN3D)
177
Adaptors (for A2BN3D)
179
A2SAP105 Pulse Input Signal Adaptor
179
When Receiving Dry Contact Signals
179
Shunt Resistor Unit (A2EXR001)
181
Structure and Parts of the Shunt Resistor Unit
181
Distance to Separate A2EXR001 and IOBP
182
Installation and Wiring for the Shunt Resistor Unit
182
Installing the Shunt Resistor Unit
182
Installing the Shunt Resistor Unit on the Wall
182
Cable Connections to the Shunt Resistor Unit
183
Wiring for the Shunt Resistor Unit
183
Direct Field Wiring to Base Plate
184
Field Wiring Via Terminal Board
184
When Receiving Current Pulse Signals (2-Wire Power Supply Type)
184
A2SAM105 Current Input/Voltage Input Adaptor
185
A2SAM505 Current Output/Voltage Output Adaptor
185
A2SAT105 MV/Tc/Rtd Input Adaptor
186
A2SDV105 Digital Input Adaptor
186
A2SDV505 Digital Output Adaptor
186
A2SDV506 Relay Output Adaptor
187
A2SMX801 Pass-Through I/O Signal Adaptor
187
A2SMX802 Pass-Through I/O Signal Adaptor
188
When Using the Pass -Through I/O Signal Adaptor A2SMX 802
188
Base Plate for Barrier
189
Base Plate for Barrier Terminal Numbers
189
Base Plate for Barrier Types and Terminal Types
189
Modules Installable with Base Plate for Barrier
189
A2BN5D (Spring Clamp Terminals)
190
Connecting Signal Cables with Base Plate for Barrier (A2BN5D)
191
Terminal Numbers and Signal Types (A2BN5D)
191
Signal Connections of N-IO I/O Unit (for RIO System Upgrade)
192
Adaptors Installed into the Nest for I/O Adaptor
192
I/O Modules Installed into the Nest for I/O Adaptor
192
Terminal Type that Can be Select with Nest for I/O Adaptor
192
A2BA3D Pin Assignment of ELCO Connector
193
A2BA3D Terminal Assignment of M4 Screw Terminal Block
193
Adaptors (for A2BA3D)
195
Elements of the Shunt Resistor Unit
197
When Sharing the Current Signal with Another Receiving Device
201
When the Input Current Value Exceeds 25 M a
201
Dual-Redundant Current Output
204
Example of Attaching Short-Bars
204
Signal Connection of a Terminal Block for the Multichannel I/O Module
205
Terminal Numbers and Signal Types - Analog I/O Module
205
Terminal Numbers and Signal Types - Digital I/O Module
205
Analog I/O
207
RTD Input
208
Contact Input or Output of Isolated Channels
209
Isolated Contact Input or Output
210
Relay Input
210
Relay Output
211
Connecting Bus Cable
212
Control Bus (Vnet/Ip)
212
Vnet/Ip Interface
212
HIS and AFV30D Connection
212
Example of Connection between AVR10D and AFV30D
213
Example of Connection between AW810D and AFV30D
213
Differentiation between BUS 1 and BUS 2 (WAN 1 and WAN 2)
214
Destination Display
214
Cable Fixing
214
Handling of Vnet/Ip Cables Connected to the Processor Module
214
Cabling for AVR10D System
215
Cabling for AW810D System
215
Cabling for L2SW/L3SW
216
N-ESB Bus (N-IO System)
217
ESB Bus
219
ESB Bus Connection
219
Optical ESB Bus (N-IO System )
221
Optical ESB Bus (N-IO) Connection
221
Optical ESB Bus (FIO System)
222
Optical ESB Bus Repeater Connection
222
Example of Optical ESB Bus Chain Connection Using HK Function
223
Example of Optical ESB Bus Star Connection Using HK Function
224
Specifications of Fiber-Optic Cables Used in Optical ESB Bus Repeater
225
F-SB Bus (for N-IO Node)
226
F-SB Bus Connection
226
House Keeping Unit Connection (FIO System)
227
Cabinet Utility Kit (ACUKT1)
227
HKU Connection of ACUKT1
227
Alarm and Contact Output Cabling
228
Status Contact Output Connection
228
Use of Lamps
228
Use of Relays
229
When a DC Power Supply Is Used
229
When a AC (or DC) Power Supply Is Used
229
Connecting Input Devices such as Operation Keyboard
230
4 Installation Specifications
231
Electrical Specifications
231
Actual Power-On In-Rush Current of each Component
233
System Equipment Power-On In-Rush Current
233
Measurement Conditions
233
Maximum Power Consumption of FIO
234
Breaker Specifications
237
Breaker Ratings
237
Parts Durability
238
5 Post-Installation Inspection and Environmental Preservation
245
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YOKOGAWA CENTUM CS 3000 Specifications
General
Brand
YOKOGAWA
Model
CENTUM CS 3000
Category
Control Systems
Language
English
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