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Advance Optima caldos27
ABB Advance Optima caldos27 User Manual
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Advance Optima Continuous Gas Analyzers
AO2000 Series
Softwar
e V
ersion 5.0
Operator’
s Manual
42/24
1
0 EN Rev
. 9
2
Table of Contents
Default Chapter
3
Software Version
3
Table of Contents
4
Preface
10
Relationship between Operator's Manual and Software Version
12
Important Safety Information
13
AO2000 Series Operator's Manual 42/24-10 en
14
Safety Tips for Handling Electronic Measurement Devices
14
Explosion-Protected Version with Type of Protection II 3G for Measurement of Non-Flammable Gases and Vapors: Description and Special Conditions for Operation
15
Installation Location Requirements
17
Preparing the Installation
17
Sample Gas Inlet and Outlet Conditions
19
Test Gases for Calibration
21
Purge Gas for Housing Purge
22
Power Supply Information
23
Power Supply
24
Scope of Delivery
25
Material Needed for Installation (Not Delivered)
26
List of Figures Related to Installation
27
Guideline for Installation and Start-Up
28
Gas Analyzer Unpacking
29
Gas Analyzer Unpacking and Installation
29
Gas Analyzer Identification
30
Dimensional Diagrams
32
Gas Connections Installation
33
Gas Analyzer Installation
34
Gas Line Connection
35
Magnos206: Gas Connections
35
Magnos27: Gas Connections
36
Magnos27: Gas Connections (Sample Cell Direct Connection)
37
Caldos25, Caldos27: Gas Connections
38
Caldos25: Gas Connections Corrosive Sample Gas or Flowing Reference Gas
39
Limas11: Gas Connections
39
Limas11: Gas Connections (Quartz Cell with PFA Tubes)
40
Standard Cell, Quartz Cell, Quartz Cell with Center Connection
40
Limas11: Gas Connections Safety Cell
42
Uras26: Gas Connections
43
Gas Diagrams
44
Pressure Sensor
45
Housing Purge
46
Gas Line Connection
47
Chapter 1 Chapter 4
49
Electronics Module Connections
49
Profibus Module: Electrical Connections
50
Modbus Module: Electrical Connections
51
4-Way Analog Output Module: Electrical Connections
53
4-Way Analog Input Module: Electrical Connections
54
Digital I/O Module: Electrical Connections
55
Standard Terminal Connections
57
System Bus Connection
58
Signal, Control and Interface Line Connection
61
Power Supply Line Connection - Safety Notes
63
Power Supply Line Connection to the Analyzer Module
64
Power Supply Line Connection
66
Gas Analyzer Start-Up
67
Installation Check
67
Gas Path and Housing Initial Purge
68
Power Supply Activation
69
Warm-Up Phase
70
Operation
71
Gas Analyzer Operation
73
Display and Control Unit
73
Screen
74
Message Display
75
Status Led's
76
Numeric Keypad
77
Cancel Keys
78
Softkeys
79
Text Entry
81
Operating by Value Entry
82
Operating by Key Entry
83
Password Protection
84
User Interface Priority
86
Access Lock
87
Menu Tree
88
Gas Analyzer Configuration
91
Measurement Component-Specific Functions
91
Measurement Range Switching 7
91
Modifying Measurement Range Limits 7
92
Limas11, Uras26: Notes for Changing Measurement Range Limits 7
93
Changing the Number of Decimal Places 7
94
Filter Initialization 7
95
Auto-Range Initialization 7
96
Limit Value Monitor Initialization 7
97
Active Component Selection 7
98
Changing Module Name 7
99
Section B
101
Function Blocks
101
The Function Block Concept 7
101
Standard Configuration 7
102
The "Function Block" Sub-Menu 7
103
Section C
105
System Functions
105
Setting the Time Zone, Date and Time 7
105
Selecting User Interface Language 7
106
Changing the Password
107
Inhibit Operation 7
108
Setting up System Modules 7
109
Adding a System Module 7
111
Replacing a System Module 7
112
Removing a System Module 7
113
Saving the Configuration 7
114
Configuring Status Signals 7
115
Configuring an Ethernet Connection 7
116
Configuring a Modbus Connection 7
117
Configuring Profibus 7
118
Section D
121
Display
121
Display Features
121
Display Overview
123
Page Overview 7
124
Parameter Overview 7
125
User Page Configuration 7
126
Moving a Display Element from One Page to Another 7
127
Moving a Display Element Within a Page
128
Configuring the Bar Display or Point Display 7
129
Value Entry 7
130
Configuring Value Entries 7
131
Key Entry 7
132
Configuring Key Entries 7
133
Example: Entering and Displaying the Pump Output 7
134
Continued on Next Page
134
Gas Analyzer Calibration
137
Principles
137
Calibration Control 8
137
Manual Calibration
138
Automatic Calibration 8
140
Test Gas Supply Control for Automatic Calibration 8
142
Externally Controlled Calibration 8
145
Calibration Methods 8
146
Section B
149
Calibration Data
149
The "Calibration Data" Sub-Menu 8
149
Calibration Data for Manual Calibration 8
150
Calibration Data for Automatic Calibration 8
151
Validation 8
153
Calibration Data for Externally Controlled Calibration 8
154
Output Current Response 8
154
Notes for Calibrating Analyzer Modules
155
Caldos25: Notes for Calibrating 8
155
Caldos27: Notes for Calibrating 8
156
Caldos27: Single-Point Calibration with Standard Gas 8
156
Caldos25 and Caldos27: Substitute Gas Calibration 8
158
Limas11: Notes for Calibrating 8
159
Magnos206: Notes for Calibrating 8
161
Magnos206: Single-Point Calibration 8
161
Magnos206: Substitute Gas Calibration 8
164
Magnos27: Notes for Calibrating 8
165
Magnos27: Substitute Gas Calibration 8
166
Uras26: Notes for Calibrating 8
167
Oxygen Sensor: Notes for Calibrating 8
169
Section C
155
Section D
171
Calibration
171
Analyzer Module Manual Calibration 8
171
Inspection
173
Inspection and Maintenance
173
Checking Gas Path Seal Integrity
174
Magnos27: Thermal Link Replacement
175
Uras26: Optical Alignment
176
Uras26: Phase Alignment
178
Limas11, Uras26: Measurement of Calibration Cells
179
Limas11, Uras26: Relinearization
180
Limas11: Thermal Link Replacement
181
Limas11: Aluminum Sample Cell Cleaning
182
Limas11: Quartz Sample Cell Cleaning
184
Limas11: Safety Cell Cleaning
187
Limas11 UV: Lamp (EDL) Replacement
193
Limas11: Amplification Optimization
195
Gas Module: Disposable Filter Replacement
197
Pump Activation, Pump Output Adjustment
198
Changing Analog Output Current Range
199
Air Pressure Correction
200
Air Pressure Value Correction
201
Calibration Reset
202
Basic Calibration
203
Cross-Sensitivity Alignment
204
Carrier Gas Alignment
205
Process Status
207
Status Messages, Troubleshooting
207
System Status: Status Messages
208
System Status: Status Signals
210
Status Message Categories
211
Status Messages
213
Gas Analyzer Problems
224
Caldos25, Caldos27, Magnos206, Magnos27 Problems
226
Limas11 Problems
227
Uras26 Problems
228
Gas Module Problems
229
Notify Service
230
Gas Analyzer Shutdown
231
Gas Analyzer Shutdown and Packing
231
Preparing the Gas Analyzer for Shipping and Packing
232
Gas Analyzer
233
Gas Analyzer Overview
233
Analyzer Modules
234
Gas Module
234
Electronics Module
235
Display and Control Unit
236
System Housing
236
Analyzer Module Operating Specifications
237
Caldos25 Operating Specifications
237
Caldos27 Operating Specifications
238
Limas11 Operating Specifications
239
Magnos206 Operating Specifications
240
Magnos27 Operating Specifications
241
Uras26 Operating Specifications
242
Oxygen Sensor Operating Specifications
243
Electrical Safety
244
Electromagnetic Compatibility
244
Safety Information
245
ZO23 Trace Oxygen Analyzer Module
245
Requirements at the Installation Site
246
Sample Gas Inlet Conditions
246
Connection Diagram
247
Test Gases
247
Information for the Installation and Sample Conditioning
248
Check of the End-Point and Reference Point
251
Start-Up
251
Function Test
252
Operating Specifications
253
Index
255
Measurement Range Switching 7-A
258
Appendix
259
Appendix
260
4
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ABB Advance Optima caldos27 Specifications
General
Brand
ABB
Model
Advance Optima caldos27
Category
Measuring Instruments
Language
English
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